Máquina vertical de soldadura por electrogás

Como solución profesional para la soldadura por costura vertical de grandes tanques de almacenamiento, la serie EGW(Electro Gas Welder) de WUXI ABK de sistemas automáticos de soldadura por electroescoria con protección de gas integra las ventajas de las tecnologías avanzadas de soldadura por electroescoria y soldadura con protección de gas, y está diseñada específicamente para proporcionar soluciones de soldadura eficientes para proyectos de tanques de almacenamiento montados in situ.

WUXI ABK Vertical Electrogas Welding Machine Product Introduction

Technical Advantages:
Our EGW Electro Gas Welding System represents a significant advancement in vertical seam welding technology, combining the benefits of traditional electroslag welding with modern gas-shielded processes. The system features our patented arc-slag composite heat source that increases welding efficiency by up to 40% compared to conventional methods. Designed for industrial-scale fabrication, this heavy-duty welding equipment accommodates material thicknesses from 8mm to 45mm with exceptional weld formation quality.

Key Technical Specifications:

  • Welding wire compatibility: ø1.6mm to ø2.4mm for various material requirements

  • Maximum applicable plate height: 3000mm with high-strength aluminum alloy track system

  • Diameter flexibility: Capable of welding storage tanks exceeding ø6000mm

  • Precision swing function: ±25mm amplitude for optimal thick plate welding quality

  • Dual welding direction options: Top-down and bottom-up configurations

Technical Principles:
The EGW system operates on an innovative hybrid principle that merges the arc stability of MAG welding with the deep penetration characteristics of electroslag welding. The shielding gas environment significantly improves weld metal mechanical properties, making it particularly effective for special materials including:

  • Low-temperature steels (e.g., LNG tank applications)

  • High-strength structural steels

  • Pressure vessel grade materials

Operation Modes:

  1. Bottom to Top Mode:
    Ideal for conventional storage tank construction where the base is installed first. The system moves upward with the welding process while maintaining gas protection over the molten pool.

  2. Top to Down Mode:
    Specifically designed for specialized structures like floating roof tanks, operating on pre-installed tracks for maximum stability during the welding process.

Industry Applications:
WUXI ABK’s EGW system has been successfully implemented in:

  • Strategic petroleum reserve tank farms (vertical seam welding)

  • LNG cryogenic storage tank fabrication (9% nickel steel welding)

  • Chemical storage tank construction

  • Power generation equipment (desulfurization towers, etc.)

  • Large-diameter pressure vessel manufacturing

Quality Assurance and Support:
Every EGW system undergoes rigorous factory testing to ensure reliability. Our comprehensive support includes:

  • Customized welding solution design

  • Professional installation and commissioning

  • Programas de formación de operadores

  • Asistencia técnica 24 horas al día, 7 días a la semana

  • Rapid spare parts supply

Vertical Electrogas Welding Machine-1 Vertical Electrogas Welding Machine-2

Wuxi ABK Machinery Co.Ltd es un fabricante profesional de rotador de soldadura ajustable en China. Y también podemos ofrecer a nuestros clientes en todo el mundo muchos otros productos incluyendo rotador de soldadura especial, línea de producción de torres eólicas, línea de soldadura de vigas H, equipos de soldadura de tuberías, máquina de corte CNC, máquina rectificadora, máquina perfiladora, máquina curvadora de placas, etc. Hemos obtenido la certificación ISO y CE, y también ofrecemos servicio OEM. Nuestros productos han sido bien recibidos por clientes de muchos países, como España, India, Alemania, Sudáfrica, Brasil, Chile, Argentina, Rusia, Italia, Francia, Vietnam, y más. Si usted está interesado en nuestro rotador ajustable de soldadura, por favor no dude en contactarnos cuando lo desee.

 

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