Rotadores de soldadura ajustables de perfil bajo 60 toneladas

Description of Adjustable Welding Rotator
Parameter list of conventional HGK-60 rotador de soldadura

Lista de parámetros del rotador de soldadura convencional de la serie HGK

Heavy-Duty Construction & Precision Engineering
Our 60-ton welding rotator features a robust box-type steel frame construction designed for optimal load distribution in demanding industrial welding applications. The precision sliding track system delivers exceptional ±0.1mm positioning accuracy, essential for pressure vessel fabrication and wind tower manufacturing. The quick-lock fixation mechanism ensures stable operation during continuous heavy-load rotation cycles.

High-Performance Rotating System

• Premium Rollers: Manufactured from ZG45 cast steel (HRC 55-60 hardness) with 30-ton dynamic load capacity per roller

• Dual-Motor Drive: 2×7.5kW motors with gear reducers provide reliable power transmission

• Precision Speed Control: Frequency converter regulates rotation speed (0.5-5 RPM) with ±2% torque synchronization

Advanced Control & Measurement Systems
The welding positioner incorporates German-engineered NOVO displacement sensors (0.01mm resolution, ±0.05% linearity) for real-time monitoring. The Siemens/ABB PLC-based control system with IP65 protection rating features:
✓ Axial movement monitoring interface
✓ Automatic centerline alignment
✓ Hydraulic elevation adjustment (±50mm range)
✓ <0.5mm creep prevention accuracy

Technical Advantages for Industrial Applications
This adjustable welding rotator excels in:

• Large-diameter pipe welding for oil/gas pipelines

• Structural steel fabrication for bridge components

• Heavy vessel manufacturing in chemical plants

• Offshore platform construction projects

Key Performance Features

1. 40% higher positioning accuracy than standard models

2. 35% longer roller service life through premium materials

3. 50% faster setup time with quick-lock mechanisms

4. Full compliance with ASME and CE welding equipment standards

WUXI ABK 60-Ton Adjustable Welding Rotator Maintenance Guide

Pre-Operation Preparation
Prior to initial operation, the 60-ton welding rotator must undergo thorough cleaning to remove any protective coatings or debris. Special attention should be given to the high-grade rubber rollers, which must be protected from oil contamination and temperatures exceeding 60°C to prevent premature aging of these critical welding positioner components. We strongly recommend assigning certified personnel for all operation and maintenance procedures of this heavy-duty industrial rotator.

Lubrication System Maintenance
The gear reducer system requires specific lubrication protocols:

• Initial filling with premium 30# engine oil (ISO VG 150 equivalent)

• Use of low-temperature synthetic oil (e.g., Mobil SHC 634) when operating below 0°C

• Complete oil replacement after the first 30 days of service

• Subsequent oil changes every 500 operating hours o 6 months (whichever occurs first)

Critical Operational Guidelines

1. Never utilize the roller bed as a welding ground connection – always employ separate grounding clamps to protect the precision bearings

2. Conduct monthly inspections of the adjustable roller alignment using laser measurement tools

3. Monitor bearing temperatures during operation (maximum allowable: 70°C continuous)

Maintenance Schedule

Troubleshooting & Support
For issues like uneven rotation or abnormal noise, contact WUXI ABK’s 24/7 technical support with your 60-ton welding rotator serial number. Our engineers provide:
✓ Remote diagnostics
✓ On-site service within 72 hours
✓ Genuine replacement parts

Características del rotador de soldadura

1. La distancia de los rodillos se ajusta automáticamente para adaptarse a diferentes diámetros de barril.
   La velocidad se ajusta mediante un sistema de control de frecuencia, lo que aumenta la fiabilidad operativa.
   3.Se garantiza un funcionamiento sencillo con una caja de control manual.
   4.Disponible en múltiples configuraciones, incluidos los tipos móvil y elevable.
   5.Un lecho de rodillos especialmente diseñado ofrece una mayor comodidad durante la soldadura.
   6.Los rodillos pueden fabricarse con diversos materiales, como caucho negro, poliuretano y acero.

Detalles del producto

Introducción de la rueda

Las ruedas de poliuretano ofrecen una excepcional resistencia a la abrasión, un procesamiento versátil, una amplia aplicabilidad y una resistencia superior al aceite, el ozono, el envejecimiento, la radiación y las bajas temperaturas. También ofrecen una fuerte adherencia, una excelente transmisión del sonido, biocompatibilidad y compatibilidad sanguínea.

Introducción del motor

WUXI ABK 60-Ton Adjustable Welding Rotator Product Introduction & Maintenance Guide

Premium Welding Rotation Solution
The WUXI ABK 60-ton adjustable welding rotator delivers precision performance for heavy industrial applications, including fabricación de recipientes a presión, wind tower productiony shipbuilding component welding. Engineered with a self-aligning roller system, this robust posicionador de soldadura accommodates workpieces from 800mm to 4,000mm in diameter, ensuring optimal weld seam accuracy y rotational stability.

Maintenance Guidelines for Long-Term Reliability

To maximize the service life of your industrial welding rotator, follow these critical maintenance procedures:

1. Pre-Operation Care

   • Thoroughly clean the rotator before use to remove debris or contaminants.

   • Protect the high-grade rubber rollers from oil exposure and temperatures exceeding 60°C to prevent premature aging.

   • Assign a trained operator for consistent welding equipment maintenance.

2. Lubrication Requirements

   • Fill the speed reducer con 30# engine oil (or synthetic equivalent for sub-zero conditions).

   • Replace the oil after the first 30 days of operation, then every 500 operating hours (or 6 months).

3. Operational Best Practices

   • Never use the roller bed as a welding ground—this can damage bearings and affect rotation precision.

   • Monitor bearing temperatures during prolonged use (should remain below 70°C).

¿Por qué elegir WUXI ABK?

As a leading welding rotator manufacturer con 20+ years of expertise, we guarantee:

• 5–400-ton load capacity options for fabricación pesada projects

• Certificación CE e ISO designs, compliant with ASME y EN standards

• 1-year warranty con free replacement of wear parts (e.g., rollers, drive belts)

• Asistencia técnica 24 horas al día, 7 días a la semana para wind turbine, offshore platformy soldadura de tuberías aplicaciones

Wuxi ABK Machinery Co.Ltd es un fabricante profesional de rotador de soldadura en China. Y nuestro rotador de soldadura incluye principalmente rotador de soldadura estándar, rotador de soldadura ajustable y rotador de soldadura especial. También podemos ofrecer a nuestros clientes en todo el mundo muchos otros productos, incluyendo la plataforma giratoria de soldadura, máquina de soldadura de pilotes, línea de producción de torres eólicas, línea de soldadura de vigas H, equipos de soldadura de tuberías, máquina de corte CNC, máquina rectificadora, máquina perfiladora, máquina curvadora de placas, etc. Hemos obtenido la certificación ISO y CE, y también ofrecemos servicio OEM.