60Tons Adjustable Welding Rotator
WUXI ABK 60Tons Adjustable Welding Rotator delivers precision rotation for heavy fabrication. Features hydraulic height adjustment (±50mm), dual 5.5kW motors (0.5-5 RPM), and ZG45 alloy rollers (HRC 55-60). Ideal for pressure vessel welding, wind tower fabrication, and shipbuilding components. CE/ISO certified with ±0.1mm accuracy and 18-month warranty.
Description of Adjustable Welding Rotator
Parameter list of conventional HGK-60 welding rotator
| Model | HGK-60 | |
| Load capacity(Ton) | 60 | |
| Wheel diameter(mm) | 500 | |
| Wheel width(mm) | 200(metal) | |
| Vessel diameter | MIN(mm) | 500 |
| MAX(mm) | 5000 | |
| Wheel velocity(m/h) | 6-60 | |
| Motor Power(kw) | 2*2.2 | |
Parameter list of conventional HGK series welding rotator
Heavy-Duty Construction & Precision Engineering
Our 60-ton welding rotator features a robust box-type steel frame construction designed for optimal load distribution in demanding industrial welding applications. The precision sliding track system delivers exceptional ±0.1mm positioning accuracy, essential for pressure vessel fabrication and wind tower manufacturing. The quick-lock fixation mechanism ensures stable operation during continuous heavy-load rotation cycles.
High-Performance Rotating System
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Premium Rollers: Manufactured from ZG45 cast steel (HRC 55-60 hardness) with 30-ton dynamic load capacity per roller
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Dual-Motor Drive: 2×7.5kW motors with gear reducers provide reliable power transmission
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Precision Speed Control: Frequency converter regulates rotation speed (0.5-5 RPM) with ±2% torque synchronization
Advanced Control & Measurement Systems
The welding positioner incorporates German-engineered NOVO displacement sensors (0.01mm resolution, ±0.05% linearity) for real-time monitoring. The Siemens/ABB PLC-based control system with IP65 protection rating features:
✓ Axial movement monitoring interface
✓ Automatic centerline alignment
✓ Hydraulic elevation adjustment (±50mm range)
✓ <0.5mm creep prevention accuracy
Technical Advantages for Industrial Applications
This adjustable welding rotator excels in:
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Large-diameter pipe welding for oil/gas pipelines
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Structural steel fabrication for bridge components
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Heavy vessel manufacturing in chemical plants
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Offshore platform construction projects
Key Performance Features
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40% higher positioning accuracy than standard models
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35% longer roller service life through premium materials
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50% faster setup time with quick-lock mechanisms
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Full compliance with ASME and CE welding equipment standards
WUXI ABK 60-Ton Adjustable Welding Rotator Maintenance Guide
Pre-Operation Preparation
Prior to initial operation, the 60-ton welding rotator must undergo thorough cleaning to remove any protective coatings or debris. Special attention should be given to the high-grade rubber rollers, which must be protected from oil contamination and temperatures exceeding 60°C to prevent premature aging of these critical welding positioner components. We strongly recommend assigning certified personnel for all operation and maintenance procedures of this heavy-duty industrial rotator.
Lubrication System Maintenance
The gear reducer system requires specific lubrication protocols:
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Initial filling with premium 30# engine oil (ISO VG 150 equivalent)
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Use of low-temperature synthetic oil (e.g., Mobil SHC 634) when operating below 0°C
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Complete oil replacement after the first 30 days of service
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Subsequent oil changes every 500 operating hours or 6 months (whichever occurs first)
Critical Operational Guidelines
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Never utilize the roller bed as a welding ground connection – always employ separate grounding clamps to protect the precision bearings
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Conduct monthly inspections of the adjustable roller alignment using laser measurement tools
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Monitor bearing temperatures during operation (maximum allowable: 70°C continuous)
Maintenance Schedule
| Interval | Task | Standard |
|---|---|---|
| Weekly | Lubrication of guide rails | Mobilux EP 2 grease |
| Monthly | Fastener torque check | 85-95 Nm for M20 bolts |
| Quarterly | Bearing condition inspection | Replace if play >0.3mm |
Troubleshooting & Support
For issues like uneven rotation or abnormal noise, contact WUXI ABK’s 24/7 technical support with your 60-ton welding rotator serial number. Our engineers provide:
✓ Remote diagnostics
✓ On-site service within 72 hours
✓ Genuine replacement parts
Features of Welding Rotator
- The rollers’ distance automatically adjusts to accommodate different barrel diameters.
Speed is adjustable via a frequency control system, enhancing operational reliability.
3.Easy operation is ensured with a manual control box.
4.Available in multiple configurations, including movable and lifting types.
5.A specially designed roller bed offers enhanced convenience during welding.
6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.
Product details
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM |
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
WUXI ABK 60-Ton Adjustable Welding Rotator Product Introduction & Maintenance Guide
Premium Welding Rotation Solution
The WUXI ABK 60-ton adjustable welding rotator delivers precision performance for heavy industrial applications, including pressure vessel fabrication, wind tower production, and shipbuilding component welding. Engineered with a self-aligning roller system, this robust welding positioner accommodates workpieces from 800mm to 4,000mm in diameter, ensuring optimal weld seam accuracy and rotational stability.
Maintenance Guidelines for Long-Term Reliability
To maximize the service life of your industrial welding rotator, follow these critical maintenance procedures:
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Pre-Operation Care
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Thoroughly clean the rotator before use to remove debris or contaminants.
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Protect the high-grade rubber rollers from oil exposure and temperatures exceeding 60°C to prevent premature aging.
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Assign a trained operator for consistent welding equipment maintenance.
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Lubrication Requirements
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Fill the speed reducer with 30# engine oil (or synthetic equivalent for sub-zero conditions).
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Replace the oil after the first 30 days of operation, then every 500 operating hours (or 6 months).
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Operational Best Practices
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Never use the roller bed as a welding ground—this can damage bearings and affect rotation precision.
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Monitor bearing temperatures during prolonged use (should remain below 70°C).
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Why Choose WUXI ABK?
As a leading welding rotator manufacturer with 20+ years of expertise, we guarantee:
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5–400-ton load capacity options for heavy fabrication projects
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CE & ISO certified designs, compliant with ASME and EN standards
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1-year warranty with free replacement of wear parts (e.g., rollers, drive belts)
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24/7 technical support for wind turbine, offshore platform, and pipeline welding applications
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
