40 Tons Standard Welding Rotator
WUXI ABK 40-Ton Welding Rotator delivers precision rotation for heavy fabrication. Features dual 5.5kW motors (0.5-5 RPM), ZG45 alloy rollers (HRC 55-60), and ±0.1mm accuracy. Hydraulic anti-creep system (<0.5mm deviation) ensures stability. Ideal for pressure vessels and structural steel. CE/ISO certified with 18-month warranty.
Description of Standard Welding Rotator:
Parameter list of conventional HGZ-40 welding rotator
| Model | HGZ-40 | |
| Load capacity(Ton) | 40 | |
| Suitable diameter(mm) | 600-4200 | |
| Wheel Size(mm) | PU | Φ400*120 |
| Steel | Φ390*40 | |
| Rotation Speed(mm/min) | 100-1000 | |
| Speed Control | Electric magnetism of frequency conversion setting | |
| Motor Power(kw) | 3 | |
| Control Voltage | 24VAC | |
| Pendant Cable | 10m/Wireless | |
| Incoming Power | 380V/400V/415V/440V/460V-3P-50Hz/60Hz | |
| Color | RAL 3003 Red 9005 Black (Optional) | |
WUXI ABK’s 40-Ton Standard Welding Rotator is engineered for automated welding of circular metal containers in industries including oil & gas, pressure vessels, wind towers, and pipe manufacturing. This heavy-duty welding rotator features wide diameter compatibility (customizable configurations) and precision frequency conversion control with stepless speed regulation (0.5-15 RPM), ensuring ultra-stable rotation (<0.1mm runout) for high-quality welds.
Key advantages include:
✓ CE and ISO 9001 certified for guaranteed quality
✓ Low-noise operation (<65dB) for improved workshop environments
✓ User-friendly interface for seamless integration into welding cells
Performance Features:
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Robust construction for long-term reliability
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Global track record, exported to 20+ countries (UK, EU, Middle East, etc.)
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Optimized for high-efficiency welding in demanding industrial applications
Parameter list of conventional HGZ series welding rotator
The WUXI ABK 40-Ton Standard Welding Rotator incorporates advanced engineering for precision industrial applications. Our heavy-duty roller frame system features box-type steel construction with precision linear guides (±0.1mm positioning) and quick-lock fixation for optimal load distribution during operation.
Key technical components include:
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Premium ZG45 cast steel rollers (HRC 55-60 hardness)
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Dual 7.5kW AC motor drive with 0.5-5 RPM speed control
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Hydraulic anti-creep system (±50mm adjustment range)
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German NOVO displacement sensors (0.01mm resolution)
The intelligent control system delivers:
✓ ±2% torque synchronization accuracy
✓ Siemens/ABB PLC with IP65 protection
✓ Axial movement monitoring
✓ <0.5mm creep prevention
Performance advantages over conventional systems:
• 40% higher positioning accuracy
• 35% longer component lifespan
• 50% faster adjustment operations
Features of Welding Rotator
- The rollers’ distance automatically adjusts to accommodate different barrel diameters.
Speed is adjustable via a frequency control system, enhancing operational reliability.
3.Easy operation is ensured with a manual control box.
4.Available in multiple configurations, including movable and lifting types.
5.A specially designed roller bed offers enhanced convenience during welding.
6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.
Maintenance of Welding Rotator
1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.
Product details
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM |
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
Top quality rotator manufacturer
1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.
Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
