Lamellenbalken-Kalibriermaschine

Lamellenbalken-Kalibriermaschine

WUXI ABK’s Fin-Bar Calibration Machine delivers exceptional bending performance through innovative servo and hydraulic drive technologies. This precision-engineered system combines intelligent process control with robust construction to handle demanding industrial applications, from structural steel fabrication to specialized component manufacturing. With its user-friendly interface and customizable tooling options, the machine ensures reliable, high-quality results while optimizing production efficiency across various material types and thicknesses.

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Core Technological Innovations & Drive Systems

Die Lamellenbalken-Kalibriermaschine features a multi-drive system configurationeinschließlich electric servo drive (standard version) und hydraulic drive (heavy-duty version), catering to diverse industrial needs.

  • Electric Servo Drive (Standard Version):

    • Equipped with Siemens 1FT7 servo motors for high-precision bending (±0.1° positioning accuracy).

    • 40% higher energy efficiency compared to traditional hydraulic systems.

    • Ideal for applications requiring fast response and repeatability.

  • Hydraulic Drive (Heavy-Duty Version):

    • Powered by Rexroth hydraulic system (21MPa working pressure).

    • Delivers maximum bending torque of 300kN·m, suitable for high-strength steel and special alloys.

    • Ensures stability and durability in heavy-load operations.

Intelligent Control & Real-Time Monitoring

The machine integrates a 4-inch HMI touchscreen with an extensive material database (100+ preset bending parameters) for quick setup. Real-time monitoring includes:

  • Bending angle (actual/set value)

  • Forming speed

  • System pressure

Advanced algorithms optimize performance, achieving ±0.5° accuracy (electric) und ±0.3° (hydraulic).

Technical Specifications & Customization

Parameter Electric Standard Hydraulic Heavy-Duty
Max. Pipe Diameter 60mm 89mm
Panel Width 300-2000mm 500-3000mm
Bending Angle 0-180° (adjustable) 0-190° (over-bend comp.)
Speed 3-15°/s 1-10°/s
Motor Power 15kW 22kW

Modular Tooling System:

  • Standard dies (R50/R100/R150)

  • Special alloy dies (titanium/nickel-based)

  • Quick die-change system (<5 minutes)

Optional Upgrades:

  • Laser rangefinder for real-time wall thickness monitoring.

  • Auto-feeding mechanism (12m/min max.) for high productivity.

  • End pre-bending unit to eliminate straight edges.

Industry Applications & Advantages

  1. Boiler Manufacturing:

    • Bends membrane walls seamlessly, eliminating weld joints.

  2. Chemical Equipment:

    • Ensures precise heat exchanger tube spacing for optimal thermal transfer.

  3. Shipbuilding:

    • Processes stern tube brackets with minimal thermal distortion.

  4. Architectural Steel:

    • Forms curtain wall frames with ±0.3mm surface accuracy.

Quality Assurance & Certifications

  • FEA-optimized structure for long-term reliability.

  • Spindle bearing lifespan exceeds 1 million cycles.

  • 36-month warranty on mechanical components.

  • Optional CE, PED, ASME certifications for global compliance.

Die Lamellenbalken-Kalibriermaschine kombiniert high-precision bending, smart control, and multi-drive flexibility to deliver efficient, energy-saving tube and profile forming solutions.

 

Wuxi ABK Machinery Co.Ltd ist ein professioneller Hersteller von Schweißrotatoren in China. Und unser Schweißrotator umfasst hauptsächlich Standard-Schweißrotator, einstellbarer Schweißrotator und spezieller Schweißrotator. Wir können unseren Kunden auf der ganzen Welt auch viele andere Produkte anbieten, einschließlich Schweißdrehtisch, Pfahlschweißmaschine, Windturm-Produktionslinie, H-Träger-Schweißlinie, Rohrschweißausrüstung, CNC-Schneidemaschine, Schleifmaschine, Walzprofiliermaschine, Blechbiegemaschine, etc. Wir haben die ISO- und CE-Zertifizierung erhalten und bieten auch OEM-Service an.

ZULETZT EMPFOHLEN

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