Estrutura de rolos de soldadura standard 100 toneladas

Descrição do rotador de soldadura standard:

Lista de parâmetros da HGZ convencional-100 rotador de soldadura

Application

lAutomated welding of circular metal containers

lIndustries: Oil & gas | Pressure vessels | Wind towers | Pipe manufacturing

Principais vantagens
✓ Wide Compatibility: Handles various diameters (customizable)
✓ Precision Control: Frequency conversion + stepless speed regulation (0.5-15 RPM)
✓ Certified Quality: CE compliant | ISO 9001 certified
✓ Global Reliability: Exported to 20+ countries (UK, EU, Middle East, etc.)

Performance Features
• Ultra-stable rotation (<0.1mm runout)
• Low-noise operation (<65dB)
• User-friendly interface

Lista de parâmetros do rotador de soldadura convencional da série HGZ

The WUXI ABK 100 Tons Standard Welding Rotator represents the pinnacle of heavy-duty welding positioner technology, designed for precision rotation of large cylindrical components in industrial fabrication. Our advanced roller frame system features a robust box-type steel construction that ensures optimal load distribution across all working conditions. The precision linear guide movement system maintains ±0.1mm positioning accuracy, while the quick-lock mechanism provides rigid fixation for stable welding operations.

Componentes principais
At the heart of the system are premium ZG45 high-strength cast steel rollers with HRC 55-60 hardness, each capable of handling 30 tons dynamic load. The dual-motor drive system combines two 7.5kW AC motors with reducers, offering precise speed control from 0.5 to 5 RPM through frequency converter regulation, with torque synchronization maintained within ±2% accuracy.

Advanced Control Systems
The 100 Tons Standard Welding Rotator integrates multiple precision technologies to ensure exceptional performance in heavy-duty applications. Its hydraulic elevation adjustment system provides a ±50mm range with automatic centerline alignment, enabling seamless adaptation to varying workpiece dimensions. Equipped with German-made NOVO displacement sensors, the system achieves 0.01mm resolution for microscopic positioning control. The Siemens/ABB PLC-based intelligent control system (IP65 protection grade) ensures reliability in harsh industrial environments, while the real-time axial movement monitoring interface allows operators to track and adjust parameters instantly.

Performance Advantages
Compared to conventional welding rotators, this heavy-duty pipe support system delivers transformative improvements: 40% higher positioning accuracy, 35% longer component service life, and 50% faster adjustment operations. The automated pipe rotation equipment maintains <0.5mm creep prevention accuracy and ±0.05% linearity measurement precision, critical for applications like pressure vessel manufacturing and wind tower production. These advancements make the system an ideal pipe welding solution for large-diameter pipeline welding and energy equipment fabrication.

Especificações técnicas
Designed as a customized welding tooling system, the rotator features a 100-ton maximum load capacity with ZG45 cast steel rollers (HRC 55-60 hardness) for extreme durability. The drive system utilizes 2×7.5kW AC motors with reducers, providing a stepless speed range of 0.5-5 RPM to accommodate various welding processes. With ±0.1mm positioning accuracy and 0.01mm sensor resolution, this adjustable roller support system meets the stringent requirements of shipbuilding components and other precision fabrication applications.

Applications and Quality Assurance
This large-diameter welding roller system excels in critical heavy fabrication projects including pressure vessel manufacturing, wind tower production, and energy equipment fabrication. Every unit undergoes rigorous testing and includes CE/ISO certifications, an 18-month warranty on critical components, and on-site technical support. As a professional roller stand equipment supplier, we provide custom configuration options to ensure optimal performance for specific application requirements, making this system a comprehensive pipe welding positioning solution for industrial applications.

Caraterísticas do Rotador de Soldadura

1.The rollers’ distance automatically adjusts to accommodate different barrel diameters.
2.Speed is adjustable via a frequency control system, enhancing operational reliability.
3. a facilidade de utilização é assegurada por uma caixa de controlo manual.
4. disponível em várias configurações, incluindo tipos móveis e de elevação.
5. uma base de rolos especialmente concebida oferece maior comodidade durante a soldadura.
6. os rolos podem ser fabricados a partir de uma variedade de materiais, tais como borracha preta, poliuretano e aço.

Pre-Operation Preparation
Before initial use, thoroughly clean the welding rotator to remove any protective coatings or debris. Pay special attention to the rubber rollers, which must be kept free from oil contamination and high-temperature exposure (above 60°C) to prevent premature aging. We recommend assigning qualified personnel for all operation and maintenance procedures to ensure optimal performance.

Requisitos de lubrificação

• Encher o redutor de velocidade com Óleo de motor 30# (ISO VG 150 equivalent) prior to initial startup

• In low-temperature environments (<0°C), use synthetic winter-grade oil (e.g., Mobil SHC 634)

• Conduct the first oil change after 30 days of operation

• Subsequent oil changes should be performed a cada 500 horas de funcionamento or 6 months (whichever comes first)

Critical Operational Guidelines

1. Nunca use the roller bed as a welding ground connection – always employ separate grounding clamps

2. Regularly inspect bearing temperatures (should not exceed 70°C during continuous operation)

3. Check roller alignment monthly using our patented laser alignment tool (optional accessory)

Maintenance Schedule

Troubleshooting Tips

• Uneven rotation: Verify roller parallelism (tolerance: ±0.2mm/m)

• Abnormal noise: Check gear reducer oil level and quality

• Power fluctuations: Inspect motor brushes (replace if <5mm remaining)

Safety Precautions
✓ Always disconnect power before maintenance
✓ Use only ABK-approved replacement parts
✓ Record all maintenance activities in the provided logbook

For technical support, contact WUXI ABK’s 24/7 service hotline with your machine serial number ready. Our field engineers can provide remote diagnostics or on-site assistance within 72 hours for critical issues.

Detalhes do produto

Introdução à roda

As rodas de poliuretano oferecem uma resistência excecional à abrasão, um processamento versátil, uma ampla aplicabilidade e uma resistência superior ao óleo, ao ozono, ao envelhecimento, à radiação e a baixas temperaturas. Também proporcionam uma forte aderência, excelente transmissão de som, biocompatibilidade e compatibilidade com o sangue.

Introdução ao motor

Fabricante de rotores de alta qualidade

1. com mais de 20 anos de experiência especializada no fabrico de rotores auto-alinhadores.
2. nossos produtos apresentam uma capacidade de carga que varia de 5 toneladas a 400 toneladas.
3. fornecemos as certificações CE e ISO, assegurando o cumprimento de sub-regulamentos rigorosos. Adicionalmente.
4. oferecemos uma garantia de um ano e peças de desgaste gratuitas.
5. a nossa equipa técnica altamente qualificada dedica-se a apoiá-lo e aos seus projectos de grande escala, como a soldadura de turbinas eólicas.

Certificação de produtos

Entre no futuro da tecnologia de soldadura com as nossas soluções de ponta.
Desde processos automatizados a controlos intuitivos, os nossos produtos estão na vanguarda da inovação, fornecendo-lhe as ferramentas de que necessita para se manter na vanguarda do mercado competitivo atual!

Wuxi ABK Machinery Co.Ltd é um fabricante profissional de rotador de soldadura na China. E o nosso rotador de soldadura inclui principalmente rotador de soldadura padrão, rotador de soldadura ajustável, e rotador de soldadura especial. Nós também podemos fornecer aos nossos clientes em todo o mundo muitos outros produtos, incluindo mesa giratória de solda, máquina de solda de estaca, linha de produção de torre eólica, linha de solda de viga H, equipamento de solda de tubo, máquina de corte CNC, máquina de moagem, máquina perfiladeira, máquina dobradeira de placa, etc. Nós obtivemos certificação ISO e CE, e também oferecemos serviço OEM.