Tubo de instalação do rotador 40tons

40 Tons Fit Up Rotator

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

• Summary

1. Equipment composition

Core Components & Functionality
The WUXI ABK 40-Ton Fit Up Rotator is a precision-engineered system designed for large-diameter vessel fabrication, soldadura de perímetros de condutase offshore structure assembly. Its robust configuration includes:

• Driving roller frame with AC motor + reducer and frequency conversion control (0.1–1.2m/min adjustable speed)

• Driven roller frame e hydraulic assembly rollers (2 sets) with 0.5mm alignment accuracy

• Integrated hydraulic lifting e track movement for seamless cylinder butt-jointing

Workflow Efficiency
Este industrial rotator streamlines soldadura de recipientes sob pressão e fabrico de torres eólicas through a three-stage process:

1. Segmented Positioning: Place cylinders on driving/driven frames; align via hydraulic adjustment.

2. Assembly & Welding: Achieve precision fit-up (±0.5mm); weld inner/outer seams using welding manipulators.

3. Continuous Expansion: Repeat to complete large-scale container welding (1.5–6m diameter).

Vantagens técnicas

• 50-ton max load (customizable for fabrico pesado)

• Stepless speed regulation para consistent weld quality

• Anti-creep e anti-deflection mechanisms

• Automated welding integration (compatible with robotic welding systems)

Safety & Compliance

• Overload protection e emergency braking

• ASME-compliant welding processes

• Certificação CE/ISO para industrial safety

Introdução à roda

As rodas de poliuretano oferecem uma resistência excecional à abrasão, um processamento versátil, uma ampla aplicabilidade e uma resistência superior ao óleo, ao ozono, ao envelhecimento, à radiação e a baixas temperaturas. Também proporcionam uma forte aderência, excelente transmissão de som, biocompatibilidade e compatibilidade com o sangue.

Introdução ao motor

Welding Rotator Maintenance Guidelines

Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It’s recommended that a designated person operates and maintains the equipment.

Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0ºC.

Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.

Do not use the roller bed as a welding ground to avoid damaging the bearings.

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.

2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.

3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.

4.We offer a one-year warranty and free wearing parts.

5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Wuxi ABK Machinery Co.Ltd é um fabricante profissional de rotador de soldadura na China. E o nosso rotador de soldadura inclui principalmente rotador de soldadura padrão, rotador de soldadura ajustável, e rotador de soldadura especial. Nós também podemos fornecer aos nossos clientes em todo o mundo muitos outros produtos, incluindo mesa giratória de solda, máquina de solda de estaca, linha de produção de torre eólica, linha de solda de viga H, equipamento de solda de tubo, máquina de corte CNC, máquina de moagem, máquina perfiladeira, máquina dobradeira de placa, etc. Nós obtivemos certificação ISO e CE, e também oferecemos serviço OEM.