Welding Manipulator

Technical Parameters of Welding Manipulator (Column Boom Manipulator):

Main structure

Column+cross arm+guide seat+mobile trolley

Composition of a complete set

* Column

* Boom

* Base

* Saddle

* Lifting system

* Extension system

* Rotation system

* Rotation lock

* Moving and rotation type

* Anti drop

* Head corner

* Carriage on Boom

* Power-slides

* Control system

1. Motor

2. Reducer

Planetary cycloid reducer is a new type of gear reduction mechanism with advanced design and novel structure, which applies the principle of planetary transmission and engages with cycloid pinwheel.In most cases, this reducer has replaced two-stage and three-stage ordinary cylindrical gear reducers and cylindrical worm reducers, and has been widely used in military industry, aerospace, metallurgy, mining, petroleum, chemical industry, ship, light industry, food, textile, printing and dyeing, pharmaceuticals, rubber, plastic, and hoisting and transportation.

Product characteristics：

1. High transmission ratio.
2. High transmission efficiency.
3. Compact structure, small size and light weight.
4. Less failures, long life.
5. Smooth and reliable operation.
6. Easy disassembly and repair.
7. Strong overloading capacity, impact resistance, small inertia moment, suitable for frequent starting and positive and reverse operation.

The reducer is a kind of power transmission mechanism, which uses the speed converter of gear to reduce the rotation number of motor to the required rotation number and obtain a structure with large torque.

 

 

 

Function of reducer：Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output deceleration ratio, but it shall not exceed the rated torque of the reducer. At the same time, the inertia of the lo.ad is reduced to the square of the deceleration ratio.

3. Slewing bearing

Slewing bearing is the force basic element of machine, which requires relative rotation between all two parts and bears axial force, radial force and overturning moment at the same time.Its basic function is to use bolts to fix it on the upper and lower supports of mechanical equipment to transmit force and drive so as to realize the relative rotation between the two parts of mechanical equipment.Rotary support generally has installation holes, internal or external gears, lubrication holes and sealing devices. It has the characteristics of compact structure, light weight, good structural steel, smooth operation, high accuracy, safety and reliability.

Slewing bearing is a basic part of mechanical equipment and widely used in various industries of national economy. It is widely used in construction machinery, port machinery, metallurgical machinery, mining machinery, petroleum machinery, chemical machinery, medical equipment, ship machinery, light industrial machinery, environmental protection machinery, entertainment equipment, transportation machinery and military equipment. Swing supports are increasingly used in energy-saving and environmental protection projects, such as wind turbines that require a variety of precision pole swing support kits.

4. Gear

Gear is a wheel like mechanical part which transmits the torque by the engagement of teeth. Through the transmission with other toothed mechanical parts (such as another gear, Dao rack and worm), the gear can change the speed and torque, change the direction of motion and change the form of motion.

5. Axis

The transposition machine drives the rotation of internal gear through the rotation of shaft, and then drives the rotation of external gear, thus achieving the function of transpositio

Core advantage：

Multifunctional expansion: intelligent modules such as seam tracking, real-time monitoring and solder recovery can be selected.

Full customization service: provide personalized design and manufacturing according to working conditions.

Technical highlights

Multifunctional welding：

• Flat welding/butt welding/longitudinal seam welding of cylinder (equipped with roller frame to weld circumferential seam)
• Multi-position welding with positioner

Fine structure

• The box welding body is subjected to stress treatment and finishing.
• The guide rail surface is precisely ground, and the beam is equipped with a precision rack to ensure smooth operation.

Intelligent drive

• AC frequency conversion control: beam expansion/column rotation/trolley walking
• Constant speed lifting system: stable and safe operation

Security system

• Anti-falling self-locking device/multiple limit protection
• Overload/Overcurrent/Undervoltage/Short-circuit System-wide Protection
• Track stabilizer ensures the safety of movement.

Human-computer interaction

• Visual control panel (integrated manipulator/welder/positioner control)
• Handheld remote control box+operating platform
• Three-dimensional electric sliding table (200mm adjustment range)

Typical configuration

• Base type: fixed/fixed rotary/mobile rotary
• Linkage interface: it can cooperate with positioner/turntable synchronously.

Features of Welding Manipulator:
Structural advantage

V-shaped guide rail design-V-shaped guide rails with high bearing capacity are used for both upright posts and cross arms.

Dual security system

• The column is equipped with a brake motor to ensure stable positioning.
• Fracture protection of guide seat safety pin+column safety hole chain

Precision transmission system

• Cycloidal pin wheel+worm gear reducer
• Design of fully sealed oil-immersed lubrication and dust prevention

Intelligent control

• Stepless speed regulating converter (with fault detection and alarm function)
• Cross arm electric cross adjuster
• Pivot supporting base realizes synchronous welding of multiple workpieces

 

Optional accessories

Flux recovery device/monitoring system/shelf, etc.

Industrial application

Boiler/pressure vessel/petrochemical/metallurgical fields, etc., suitable for longitudinal and circumferential seam welding inside and outside the cylinder.

Configuration options

Fixed/fixed rotary/moving rotary

Orking condition:

1. a) Height above sea level: Below 1000m
2. b) Ambient condition：-5℃～40℃
3. c) Ambient Operating Conditions：Date average temperature≤25℃，Relative humidity in max humid month≤90％
4. d) Voltage fluctuate：±10％（Frequency is rating value）
5. e) Frequency fluctuate：≤±1％（Voltage is rating value）

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of adjustable welding rotator in China. And we can also provide our clients around the world with many other products including special welding rotator, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service. Our products have been well received by customers from many countries, such as Spain, India, Germany, South Africa, Brazil, Chile, Argentina, Russia, Italy, France, Vietnam, and more. If you’re interested in our adjustable welding rotator, please don’t hesitate to contact us whenever you want.