Adjustable Welding Rotator HGK-60
The Adjustable Welding Rotator is a versatile tool designed for precise and efficient welding of cylindrical workpieces. It features variable speed control and customizable roller distance to accommodate different pipe diameters and sizes. Built for durability and ease of use, it ensures smooth rotation, consistent weld quality, and adaptability to various welding tasks. Ideal for enhancing productivity and precision in industrial welding applications.
- E-mail :jay@weldc.com
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Description of Adjustable Welding Rotator
Parameter list of conventional HGK-60 welding rotator
| Model | HGK-60 | |
| Load capacity(Ton) | 60 | |
| Wheel diameter(mm) | 500 | |
| Wheel width(mm) | 200(metal) | |
| Vessel diameter | MIN(mm) | 500 |
| MAX(mm) | 5000 | |
| Wheel velocity(m/h) | 6-60 | |
| Motor Power(kw) | 2*2.2 | |
Parameter list of conventional HGK series welding rotator
Precision Roller Frame System – Technical Specifications
Heavy-Duty Frame Design
Box-type steel construction for optimal load distribution
Precision sliding track with ±0.1mm positioning accuracy
Quick-lock mechanism for stable fixation
High-Performance Rollers
ZG45 cast steel material (HRC 55-60 hardness)
30-ton dynamic load capacity
Superior wear resistance for heavy workpieces
Dual-Motor Drive System
2×7.5kW motors with gear reducers
Frequency converter speed control (0.5-5 RPM)
Torque synchronization: ±2%
Anti-Creep Mechanism
Hydraulic elevation adjustment (±50mm range)
Automatic centerline alignment
<0.5mm creep prevention accuracy
Precision Measurement
NOVO displacement sensors (German)
0.01mm resolution
±0.05% linearity
Control System
Siemens/ABB PLC components
IP65 protection rating
Axial movement monitoring interface
Maintenance of Welding Rotator
1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.
Features of Welding Rotator
- The rollers’ distance automatically adjusts to accommodate different barrel diameters.
Speed is adjustable via a frequency control system, enhancing operational reliability.
3.Easy operation is ensured with a manual control box.
4.Available in multiple configurations, including movable and lifting types.
5.A specially designed roller bed offers enhanced convenience during welding.
6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.
Product details
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM |
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
Welding Rotator Maintenance Guidelines
Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It’s recommended that a designated person operates and maintains the equipment.
Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0ºC.
Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.
Do not use the roller bed as a welding ground to avoid damaging the bearings.
Top quality rotator manufacturer
1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
