Description of Standard Welding Rotator:

Parameter list of conventional HGZ-60 welding rotator

Model HGZ-60
Load capacity(Ton) 60
Suitable diameter(mm) 750-4800
Wheel Size(mm) PU Φ450*120
Steel Φ440*50
Rotation Speed(mm/min) 100-1000
Speed Control Electric magnetism of frequency conversion setting
Motor Power(kw) 4
Control Voltage 24VAC
Pendant Cable 10m/Wireless
Incoming Power 380V/400V/415V/440V/460V-3P-50Hz/60Hz
Color RAL 3003 Red 9005 Black (Optional)

Designed for automated welding of circular metal containers, this industrial-grade rotator excels in oil & gaspressure vessel fabricationwind tower production, and pipe manufacturing. Featuring frequency conversion drive with stepless speed control (0.5-15 RPM), it ensures ultra-stable rotation (<0.1mm runout) for precision welding.

Key Benefits:
✓ Wide diameter compatibility (custom configurations available)
✓ Low-noise operation (<65dB) for workshop environments
✓ CE & ISO 9001 certified with global reliability (exported to 20+ countries)
✓ User-friendly interface for seamless integration into automated welding cells

Parameter list of conventional HGZ series welding rotator

Standard Welding Rotator HGZ-60

The WUXI ABK welding rotator system represents the pinnacle of industrial rotation technology, engineered for precision performance in heavy fabrication applications. At its core, the rotator frame features robust box-type steel construction with precision linear guideways that maintain ±0.1mm positioning accuracy, complemented by a quick-lock clamping mechanism for secure workpiece fixation. The system incorporates high-performance rotator rollers crafted from ZG45 high-strength cast steel (HRC 55-60 hardness), each capable of supporting 30-ton dynamic loads, while premium roller bearings ensure smooth operation under maximum capacity.

Powering the system is an advanced dual-motor rotator drive featuring two 7.5kW AC motors with gear reducers, delivering stepless speed control from 0.5 to 5 RPM with exceptional ±2% torque synchronization accuracy. The intelligent rotator control system integrates multiple precision technologies including a hydraulic anti-creep mechanism with ±50mm elevation adjustment and <0.5mm positional accuracy, German-engineered NOVO displacement sensors (0.01mm resolution), and Siemens PLC control with IP65-rated protection against industrial environments.

Key performance advantages include:
✓ 40% improvement in rotator positioning accuracy versus conventional systems
✓ 35% extension in rotator component service life
✓ 50% reduction in adjustment time for operational efficiency

The welding rotator’s technical superiority is demonstrated through its frame stability (3x standard rigidity), roller wear resistance (2x industry average), and drive system efficiency (90% energy conversion). Designed for demanding applications in pressure vessel fabrication, wind tower production, and shipbuilding, this industrial rotator equipment combines robust construction with precision control to deliver reliable performance in the most challenging manufacturing environments.

Standard Welding Rotator HGZ-60 Standard Welding Rotator HGZ-60

Features of Welding Rotator

  1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
    Speed is adjustable via a frequency control system, enhancing operational reliability.
    3.Easy operation is ensured with a manual control box.
    4.Available in multiple configurations, including movable and lifting types.
    5.A specially designed roller bed offers enhanced convenience during welding.
    6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Standard Welding Rotator HGZ-60

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.

Product details

Standard Welding Rotator HGZ-60 Standard Welding Rotator HGZ-60 Standard Welding Rotator HGZ-60

· Trusted design · Reliable Quality
· Renowned parts · Inverter control
· Direct drive system · Motorised travel option
· Build to order custom design · OEM

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Standard Welding Rotato Standard Welding Rotator

Motor introduction

Adjustable Welding Rotator HGK-500 Standard Welding Rotato

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Product certification

Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!

Standard Welding Rotato

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.

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