60 Tons Standard Welding Rotator
Description of Standard Welding Rotator:
Parameter list of conventional HGZ-60 welding rotator
| Model | HGZ-60 | |
| Load capacity(Ton) | 60 | |
| Suitable diameter(mm) | 750-4800 | |
| Wheel Size(mm) | PU | Φ450*120 |
| Steel | Φ440*50 | |
| Rotation Speed(mm/min) | 100-1000 | |
| Speed Control | Electric magnetism of frequency conversion setting | |
| Motor Power(kw) | 4 | |
| Control Voltage | 24VAC | |
| Pendant Cable | 10m/Wireless | |
| Incoming Power | 380V/400V/415V/440V/460V-3P-50Hz/60Hz | |
| Color | RAL 3003 Red 9005 Black (Optional) | |
Designed for automated welding of circular metal containers, this industrial-grade rotator excels in oil & gas, pressure vessel fabrication, wind tower production, and pipe manufacturing. Featuring frequency conversion drive with stepless speed control (0.5-15 RPM), it ensures ultra-stable rotation (<0.1mm runout) for precision welding.
Key Benefits:
✓ Wide diameter compatibility (custom configurations available)
✓ Low-noise operation (<65dB) for workshop environments
✓ CE & ISO 9001 certified with global reliability (exported to 20+ countries)
✓ User-friendly interface for seamless integration into automated welding cells
Parameter list of conventional HGZ series welding rotator
The WUXI ABK welding rotator system represents the pinnacle of industrial rotation technology, engineered for precision performance in heavy fabrication applications. At its core, the rotator frame features robust box-type steel construction with precision linear guideways that maintain ±0.1mm positioning accuracy, complemented by a quick-lock clamping mechanism for secure workpiece fixation. The system incorporates high-performance rotator rollers crafted from ZG45 high-strength cast steel (HRC 55-60 hardness), each capable of supporting 30-ton dynamic loads, while premium roller bearings ensure smooth operation under maximum capacity.
Powering the system is an advanced dual-motor rotator drive featuring two 7.5kW AC motors with gear reducers, delivering stepless speed control from 0.5 to 5 RPM with exceptional ±2% torque synchronization accuracy. The intelligent rotator control system integrates multiple precision technologies including a hydraulic anti-creep mechanism with ±50mm elevation adjustment and <0.5mm positional accuracy, German-engineered NOVO displacement sensors (0.01mm resolution), and Siemens PLC control with IP65-rated protection against industrial environments.
Key performance advantages include:
✓ 40% improvement in rotator positioning accuracy versus conventional systems
✓ 35% extension in rotator component service life
✓ 50% reduction in adjustment time for operational efficiency
The welding rotator’s technical superiority is demonstrated through its frame stability (3x standard rigidity), roller wear resistance (2x industry average), and drive system efficiency (90% energy conversion). Designed for demanding applications in pressure vessel fabrication, wind tower production, and shipbuilding, this industrial rotator equipment combines robust construction with precision control to deliver reliable performance in the most challenging manufacturing environments.
Features of Welding Rotator
- The rollers’ distance automatically adjusts to accommodate different barrel diameters.
Speed is adjustable via a frequency control system, enhancing operational reliability.
3.Easy operation is ensured with a manual control box.
4.Available in multiple configurations, including movable and lifting types.
5.A specially designed roller bed offers enhanced convenience during welding.
6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.
Maintenance of Welding Rotator
1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.
Product details
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM |
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
Top quality rotator manufacturer
1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.
Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
