5 Tons Standard Welding Rotator
WUXI ABK 5-Ton Welding Rotator delivers precision rotation for industrial applications. Featuring ZG45 steel rollers (HRC 55-60) and dual 7.5kW motors with 0.5-5 RPM speed control, it ensures ±0.1mm accuracy. The Siemens PLC-controlled system includes hydraulic adjustment and NOVO sensors for stable performance in pressure vessel and pipeline welding.
Description of Standard Welding Rotator:
Parameter list of conventional HGZ-5 welding rotator
| Model | HGZ-5 | |
| Load capacity(Ton) | 5 | |
| Suitable diameter(mm) | 250-2300 | |
| Wheel Size(mm) | PU | Φ250*100 |
| Steel | Φ250*20 | |
| Rotation Speed(mm/min) | 100-1000 | |
| Speed Control | Electric magnetism of frequency conversion setting | |
| Motor Power(kw) | 0.75 | |
| Control Voltage | 24VAC | |
| Pendant Cable | 10m/Wireless | |
| Incoming Power | 380V/400V/415V/440V/460V-3P-50Hz/60Hz | |
| Color | RAL 3003 Red 9005 Black (Optional) | |
WUXI ABK 5-Ton Standard Welding Rotator is engineered for precision automated welding of circular metal containers across critical industries including oil & gas, pressure vessel fabrication, wind tower production, and pipe manufacturing. This industrial-grade welding positioner delivers exceptional performance through its advanced frequency conversion drive system, offering stepless speed regulation from 0.5 to 15 RPM for optimal weld quality.
The welding rotator features wide diameter compatibility with customizable configurations to accommodate various project requirements. Its precision control system ensures ultra-stable rotation with less than 0.1mm runout, while maintaining low-noise operation below 65dB for improved workplace conditions. The welding positioner’s user-friendly interface simplifies operation, reducing setup time and operator fatigue.
Key Advantages:
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CE & ISO 9001 certified welding equipment
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Global reliability with exports to 20+ countries (UK, EU, Middle East)
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Heavy-duty construction for industrial welding applications
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Energy-efficient motor system
Technical Specifications:
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Load capacity: 5 tons
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Speed range: 0.5-15 RPM (stepless)
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Rotation accuracy: <0.1mm runout
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Noise level: <65dB
Keywords: welding rotator, industrial positioner, pipe welding equipment, pressure vessel fabrication, wind tower welding, automated welding system, CE certified rotator, ISO welding equipment, precision welding technology, ABK machinery
Designed for demanding industrial welding environments, this welding positioner combines German-engineered components with robust Chinese manufacturing to deliver reliable performance in circular seam welding applications. The system’s modular design allows for quick adaptation to different container diameters and workpiece sizes, making it ideal for fabrication shops and production lines requiring high-precision rotation.
With 20+ years of welding automation expertise, WUXI ABK ensures each welding rotator meets stringent quality standards while offering 24/7 technical support and custom configuration options for specialized applications.
This 5-ton welding rotator represents the optimal balance of performance, precision, and durability for medium-capacity welding positioner requirements in energy sector and heavy fabrication applications.
Parameter list of conventional HGZ series welding rotator
The 5-ton welding rotator features an advanced roller frame system with box-type steel construction, ensuring optimal load distribution for precision welding applications. Its precision linear guide movement system achieves ±0.1mm positioning accuracy, while the quick-lock mechanism provides rigid fixation during operation.
Key components include:
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ZG45 high-strength cast steel rollers (HRC 55-60 hardness)
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Dual-motor drive system (2×7.5kW AC motors) with frequency converter speed control (0.5-5 RPM)
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Hydraulic elevation adjustment (±50mm range) and automatic centerline alignment (<0.5mm creep prevention)
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NOVO displacement sensors (0.01mm resolution) for precision measurement
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Siemens/ABB PLC control with IP65 protection grade
Performance advantages of this industrial welding rotator:
✓ 40% higher positioning accuracy than conventional systems
✓ 35% longer service life for critical components
✓ 50% faster adjustment operations
Ideal for pressure vessel fabrication, structural steel welding, and pipeline girth welding, this welding positioner delivers reliable performance in demanding industrial welding applications.
Features of Welding Rotator
- The rollers’ distance automatically adjusts to accommodate different barrel diameters.
Speed is adjustable via a frequency control system, enhancing operational reliability.
3.Easy operation is ensured with a manual control box.
4.Available in multiple configurations, including movable and lifting types.
5.A specially designed roller bed offers enhanced convenience during welding.
6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.
Maintenance of Welding Rotator
1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.
Product details
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM |
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
Top quality rotator manufacturer
1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.
Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
