5 tons Fixed Height Positioner

5 tons Fixed Height Positioner

WUXI ABK 5-Ton Fixed Height Positioner Product Introduction

Heavy-Duty Worktable System
The WUXI ABK 5-ton fixed height positioner features a rugged 6 T-slot worktable designed for industrial welding applications, providing secure clamping for workpieces up to 2,000kg. Its 360° continuous rotation capability, powered by a precision servo drive system (0.1–1.2 RPM adjustable), ensures optimal positioning for pressure vessel welding and structural steel fabrication. The integrated conducting slip rings eliminate cable twisting during rotation, making it ideal for robotic welding automation in demanding production environments.

Precision Drive Technology
Engineered for accuracy in heavy fabrication:

• Turning mechanism: AC servo motor + planetary gear reducer (±0.5° positioning accuracy)

• Tilting system: Cycloidal-worm dual-stage reducer (0–135° tilt range)

• Control interface: Siemens PLC with HMI touchscreen (100+ preset welding programs)

Customization Options
This industrial positioner supports:

• Load capacities from 500kg to 5,000kg for various welding applications

• Table diameters ranging 800mm–3,000mm (standard/oversized configurations)

• Specialized versions:
  ✓ ATEX Zone 1 explosion-proof certification
  ✓ CNC synchronization for automated welding cells
  ✓ Water-cooled tables for high-temperature processes

Technical Advantages
The positioner’s robust construction and intelligent controls deliver:
✓ 30% faster setup time compared to conventional models
✓ 50% longer bearing life through optimized load distribution
✓ Seamless integration with robotic welding systems

Industrial Applications
The WUXI ABK 5-ton fixed height welding positioner is engineered for precision fabrication across multiple industries. In heavy equipment manufacturing, it provides stable rotation for excavator booms and crane segments. The energy sector utilizes this welding positioner for wind turbine flange assembly and pressure vessel fabrication, while transportation applications include rail bogie welding and shipbuilding component production.

Technical Features
This industrial welding equipment incorporates a frequency conversion drive system for smooth variable speed control (0.1-2 RPM), enabling seamless speed transitions without gear shifting. The precision tilt mechanism combines dual semicircular gears with a worm gear reducer to deliver stable 0-135° tilting motion, essential for complex weld joints.

Advanced Construction

• Heavy-duty box-type base fabricated from Q235-A stress-relieved steel

• Precision machined surfaces maintain dimensional stability under 5,000kg loads

• Integrated current conduction system eliminates cable twisting

• Rotary electrical interface ensures consistent power transmission

Performance Advantages
Compared to conventional positioners, this welding automation solution offers:
✓ 30% higher positioning accuracy (±0.5°)
✓ 40% faster setup time with quick-change fixtures
✓ 25% longer service life for critical components

Technical Specifications

• Load Capacity: 5,000kg

• Speed Range: 0.1-2 RPM (stepless)

• Tilt Range: 0-135°

• Power Supply: 380V/50Hz

• Positioning Accuracy: ±0.5°

Quality Assurance
Every 5-ton fixed height welding positioner includes:

• CE and ISO 9001 certification

• 12-month warranty on mechanical components

• Optional laser alignment system

Technical Parameters of HBJ Series Welding Positioner:

1. Slewing bearing

The slewing bearing is a critical load-bearing component that enables relative rotation between machine parts while simultaneously handling axial, radial, and overturning moment forces. Its compact and lightweight design, made from high-strength alloy steel, ensures smooth operation with high precision (±0.05° rotation accuracy) and long service life. Key configurations include mounting bolt holes, optional internal/external gears, lubrication ports, and sealing systems for enhanced reliability. With a diameter range of 300–5000mm and load capacity up to 50,000kN, it is widely used in construction machinery, wind turbines, cranes, and military equipment. Custom designs are available for specialized applications.

2. Gear

1). Reverse gear

Generally, the turning angle of the turning gear is 0 °to  90 °. The function of displacement is achieved by turning the table.

2). Reverse gear

Gears are toothed mechanical components that transmit torque through meshing engagement with other gear elements like racks, worms or additional gears, enabling precise control over power transmission by modifying speed/torque ratios, redirecting motion paths, and converting motion types (e.g., rotary to linear). Their interlocking teeth design provides reliable force transfer while allowing for customizable mechanical advantage in various industrial applications.

3.Reducer

Gear reducers are mechanical power transmission devices that utilize precision gear systems to reduce input speed while proportionally increasing output torque, with the output torque being the product of motor torque and gear ratio (without exceeding the reducer’s rated capacity). These systems simultaneously decrease load inertia by the square of the reduction ratio, enabling optimized power conversion for various industrial applications through efficient gear engagement.

Welding Turntable Maintenance Guidelines

Core maintenance content

Daily maintenance-cleaning welding slag, checking lubrication and electrical safety.

Regular maintenance-tighten bolts, check transmission mechanism and test safety function.

Deep maintenance-annual replacement of worn parts, re-lubrication and system calibration

Fault early warning-Stop immediately when abnormal noise/uneven rotation occurs.

Maintain value

• Extend the service life of equipment by more than 30%
• Reduce sudden downtime
• Ensure the stability of welding accuracy.

Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.