1Ton Welding Turntable

WUXI ABK 1-Ton Welding Turntable offers precise rotation (0.5-15 RPM) for small workpieces. Features six T-slots (5000N clamping force) and worm gear drive for smooth operation. IP54-rated controls ensure reliability. Ideal for pipe fittings and robotic welding. CE/ISO certified with 2-year warranty.

WUXI ABK Welding Equipment: Precision Rotation Solutions

Welding Turntable-1

Technical Advantages

✔ Programmable Rotation – Digital control maintains 0.1-1.2 RPM for various joining requirements

✔ Load Optimized – Standard 1-50 ton capacity with custom configurations available

✔ Adaptable Surface – Modular worktable accepts 800-6000mm diameter assemblies

✔ Precision Movement – ±0.5mm repeatability ensures joint accuracy

Welding Turntable-2

Welding Turntable-3

This industrial-grade welding turntable delivers precision rotation for critical fabrication processes across multiple sectors. Designed for cylindrical pressure container manufacturing, the unit excels in energy sector component production and heavy steel structure assembly, while also meeting marine construction requirements. Its robust mechanical design incorporates industrial-grade bearings within a reinforced support base, paired with a variable frequency drive system for optimal performance.

Key features include:

  • Interchangeable mounting surfaces for versatile workpiece handling

  • Available safety-rated enclosure options for hazardous environments

  • Precision-engineered rotation mechanism with ±0.5° positioning accuracy

WUXI ABK enhances standard models with custom engineering services:
• Specialized surface treatments for corrosion resistance
• Automated position feedback systems integration
• Real-time quality monitoring capabilities
• Customized operator interfaces

The system’s modular design allows for seamless integration into existing production lines, with optional automation interfaces for robotic welding applications. CE and ISO certified, each unit undergoes rigorous quality testing before shipment.

Welding Turntable-5

Welding Turntable-6

Manufacturing Excellence

Our rotation systems feature:

  • ISO-certified production processes
  • Performance validation testing
  • Extended service coverage
  • Global technical support network
Model HB-10
Load Capacity (KG) 1000
Rotating Speed (RPM) 0.1-1
Worktable Size Diameter (MM) 1200
Power (KW) 0.75
Power Supply (V) 50Hz 3ɸ 380
Speed Regulating Type AC Frequency Stepless Speed Regulation
Note: All specifications are of the standard equipment, that may be changed to suit the customers’ requirement.

Our welding turntable provides precision 360° rotation for small to medium workpieces, including pipes, flanges, and structural components. Engineered for efficiency, it features adjustable speed control (1-10 RPM) to ensure consistent weld quality while reducing labor time by 50% compared to manual positioning. The heavy-duty construction supports loads up to 500kg with exceptional stability.

Key Features:

  • Smooth Rotation: Continuous 360° movement for uninterrupted welding

  • Variable Speed Control: Optimized for different welding processes

  • Robust Build: Durable design for long-term industrial use

  • Customizable Options: Available in motorized travel and direct drive configurations

Technology Highlights:
✔ Premium Components: High-quality motors and inverters for reliable performance
✔ Precision Engineering: Ensures accurate workpiece positioning
✔ OEM & Custom Solutions: Tailored designs to meet specific production needs

Applications:

  • Pipe & Flange Welding

  • Structural Fabrication

  • Maintenance & Repair Work

  • Robotic Welding Integration

Welding Turntable-4

Parameter list of conventional Welding Turntable 

Parameter list of conventional Welding Turntable

Features

1.Multi-Position T-Slot Worktable

6 heavy-duty T-slots (14mm width)

Max clamping force: 5000N per slot

360° adjustable positioning

Welding Turntable-7

Welding Turntable-8

WUXI ABK Welding Turntable Structural Features

The welding turntable features a reinforced steel construction with six high-rigidity support ribs, ensuring deformation resistance below 0.08mm/m². Military-grade welding seams enhance durability for heavy industrial use.

The premium worm gear transmission system delivers ISO 5-grade precision with zero-backlash operation, backed by a 10,000+ hour service life. Speed is precisely controlled via a digital panel, offering stepless regulation from 0.5 to 15 RPM (±1% accuracy).

An intelligent control system simplifies operation with one-touch functionality and automatic lubrication alerts, all housed in an IP54-rated enclosure. The stabilized base incorporates a 200mm steel foundation and 8-point leveling, reducing vibration to under 0.01mm.

Performance Benefits:
✓ 40% quicker setup than conventional models
✓ 60% less workpiece deformation
✓ 30% extended operational lifespan

1. Slewing bearing

Slewing bearing

Slewing bearing is the force basic element of  machine, which requires relative rotation between all two parts and bears axial force, radial force and overturning moment at the same time.Its basic function is to use bolts to fix it on the upper and lower supports of mechanical equipment to transmit force and drive so as to realize the relative rotation between the two parts of mechanical equipment.Rotary support generally has installation holes, internal or external gears, lubrication holes and sealing devices. It has the characteristics of compact structure, light weight, good structural steel, smooth operation, high accuracy, safety and reliability.
Slewing bearing is a basic part of mechanical equipment and widely used in various industries of national economy. It is widely used in construction machinery, port machinery, metallurgical machinery, mining machinery, petroleum machinery, chemical machinery, medical equipment, ship machinery, light industrial machinery, environmental protection machinery, entertainment equipment, transportation machinery equipment.Swing supports are increasingly used in energy-saving and environmental protection projects, such as wind turbines that require a variety of precision pole swing support kits.

  1. Gear

Positioner Gear

Gear is a wheel like mechanical part which transmits the torque by the engagement of teeth. Through the transmission with other toothed mechanical parts (such as another gear, Dao rack and worm), the gear can change the speed and torque, change the direction of motion and change the form of motion.

Gear-1

3.Reducer

Reducer

The reducer is a kind of power transmission mechanism, which uses the speed converter of gear to reduce the rotation number of motor to the required rotation number and obtain a structure with large torque.

Function of reducer:Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output deceleration ratio, but it shall not exceed the rated torque of the reducer.At the same time, the inertia of the lo.ad is reduced to the square of the deceleration ratio.

4. Motor

Motor

Motor-1

WUXI ABK Welding Turntable Maintenance Guidelines

Proper maintenance ensures optimal performance and longevity of your welding turntable. Follow these essential procedures to maintain peak operation:

Core Maintenance Procedures

  • Daily Care: Remove welding slag, verify lubrication levels, and inspect electrical connections for safety.

  • Regular Checks: Tighten bolts, examine the transmission mechanism, and test safety functions monthly.

  • Annual Service: Replace worn components, re-lubricate bearings, and recalibrate the system for precision.

Fault Prevention & Early Warning
Immediately halt operation if abnormal noise or uneven rotation occurs to prevent further damage.

Maintenance Benefits
✓ 30% longer equipment lifespan
✓ Reduced unplanned downtime
✓ Consistent welding accuracy (±0.5°)

Certification & Innovation
Our welding turntables are CE & ISO certified, integrating automated controls and precision engineering for superior performance in industrial fabricationpressure vessel welding, and robotic welding cells.

Product certification

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.

LATEST RECOMMENDED