100 tons Adjustable Height Positioner

100 tons Adjustable Height Positioner Parameter table

1. Slewing bearing

The slewing bearing is a critical load-bearing component that enables relative rotation between machine parts while simultaneously handling axial, radial, and overturning moment forces. Its compact and lightweight design, made from high-strength alloy steel, ensures smooth operation with high precision (±0.05° rotation accuracy) and long service life. Key configurations include mounting bolt holes, optional internal/external gears, lubrication ports, and sealing systems for enhanced reliability. With a diameter range of 300–5000mm and load capacity up to 50,000kN, it is widely used in construction machinery, wind turbines, cranes, and military equipment. Custom designs are available for specialized applications.

2. Gear

1). Reverse gear

Generally, the turning angle of the turning gear is 0 °to  90 °. The function of displacement is achieved by turning the table.

2). Reverse gear

Gears are toothed mechanical components that transmit torque through meshing engagement with other gear elements like racks, worms or additional gears, enabling precise control over power transmission by modifying speed/torque ratios, redirecting motion paths, and converting motion types (e.g., rotary to linear). Their interlocking teeth design provides reliable force transfer while allowing for customizable mechanical advantage in various industrial applications.

3.Reducer

Gear reducers are mechanical power transmission devices that utilize precision gear systems to reduce input speed while proportionally increasing output torque, with the output torque being the product of motor torque and gear ratio (without exceeding the reducer’s rated capacity). These systems simultaneously decrease load inertia by the square of the reduction ratio, enabling optimized power conversion for various industrial applications through efficient gear engagement.

WUXI ABK 100-Ton Adjustable Height Positioner Maintenance & Value Guide

Comprehensive Maintenance Protocol
To ensure optimal performance of your 100-ton adjustable height positioner, follow this three-tier maintenance program:

1. Daily Care

   • Remove welding slag from the welding turntable surface

   • Verify lubrication levels in all positioner gearboxes

   • Inspect electrical connections for industrial welding equipment safety

2. Scheduled Maintenance

   • Monthly torque checks on heavy-duty positioner fasteners (85-95Nm)

   • Quarterly inspection of rotator drive mechanisms

   • Bi-annual safety system functional tests

3. Annual Overhaul

   • Replace worn positioner roller bearings

   • Re-lubricate all welding positioner guide rails

   • Recalibrate height adjustment system (±0.1mm accuracy)

Critical Performance Alerts
Immediately stop operation if detecting:
✓ Abnormal noise from rotator drive motors
✓ Irregular rotation of welding turntable
✓ Fluctuations in positioner load capacity

Certified Quality Assurance
Our 100-ton adjustable positioners meet:

• CE Machinery Directive 2006/42/EC

• ISO 9001:2015 manufacturing standards

• ASME Section VIII pressure equipment certification

Maintenance Benefits
✔ 30% extended service life for industrial welding positioners
✔ 50% reduction in unplanned downtime
✔ Maintains ±0.5° rotation accuracy through 10,000+ cycles

Innovative Features
The WUXI ABK positioner series incorporates:

• Smart load monitoring for heavy fabrication

• Modular design enabling quick component replacement

• IP54-rated controls for harsh environments

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.