1.5 tons Fixed Height Positioner
The WUXI ABK 1.5-Ton Fixed Height Welding Positioner delivers precise 360° rotation (±0.1°) for medium-duty applications. Its robust construction ensures stability, while the compact design suits both robotic and manual welding stations. Featuring maintenance-friendly components, this positioner guarantees reliable performance.
1.5 tons Fixed Height Positioner
| Model | HBJ-15 | |
| Load Capacity | (KG) | 1500 |
| Rotating Speed | (RPM) | 0.05-0.5 |
| Turnover Speed | (RPM) | 0.67 |
| Turnover Angle | (°) | 0-90 |
| Worktable Size | (MM) | 1200 |
| Turning power | (KW) | 1.1 |
| Overturning power | (KW) | 1.5 |
| Maximum Eccentric Distance | (MM) | 200 |
| Maximum Center-of-gravity Distance | (MM) | 300 |
| Power Supply | 50Hz 3ɸ (V) | 200-600 (Determined according to customer needs) |
| Speed Regulating Type | AC Frequency Stepless Speed Regulation | |
| Note: All specifications are of the standard equipment, that may be changed to suit the customers’ requirement. | ||
- Heavy-Duty Worktable
- 6 T-Slot Design: Secures workpieces with rigid clamping (max load: 2,000kg)
- 360° Continuous Rotation: Powered by servo drive (0.1–1.2 RPM adjustable)
- Conducting Slip Rings: Prevents cable twisting during rotation
- Precision Drive System
Component Technical Specification
Turning Device AC motor + Planetary gear reducer (±0.5° accuracy)
Tilting Device Cycloidal-worm dual-stage reducer (0–135° tilt)
Control System Siemens PLC + HMI touchscreen (100+ preset programs)
- Customization Options
- Load Capacity: 500kg–5,000kg
- Table Diameter: 800mm–3,000mm
- Special Configurations:
- Explosion-proof (ATEX Zone 1)
- CNC synchronization for robotic welding
- Water-cooled tables for high-heat applications
WUXI ABK 1.5-Ton Fixed Height Welding Positioner Product Introduction
Industrial Applications
The WUXI ABK 1.5-ton fixed height welding positioner is engineered for precision fabrication across multiple industries. In heavy equipment manufacturing, it provides stable rotation for excavator booms and crane segments. The energy sector utilizes this welding positioner for wind turbine flange assembly and pressure vessel welding, while transportation applications include rail bogie fabrication and shipbuilding component production.
Technical Features
This industrial welding positioner incorporates a frequency conversion drive system for smooth variable speed control (0.1-2 RPM), enabling seamless speed transitions without gear shifting. The precision tilt mechanism combines dual semicircular gears with a worm gear reducer to deliver stable 0-135° tilting motion, essential for complex weld joints.
Advanced Design Elements
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Integrated current conduction system with rotary electrical interface
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Heavy-duty Q235-A steel construction with stress-relieved annealing
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Precision machined surfaces ensuring dimensional stability
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Low-maintenance design reducing operational costs
Performance Specifications
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Load capacity: 1.5 tons (extendable to 5,000kg in custom configurations)
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Speed regulation: Stepless speed control for optimal weld quality
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Positioning accuracy: ±0.5° for repeatable results
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Power transmission: Direct conductive shaft eliminates cable twisting
Quality Assurance
Every WUXI ABK welding positioner includes:
✓ CE and ISO 9001 certification
✓ 18-month warranty on critical components
✓ IP54 protection rating
✓ Custom configuration options
Keywords:
welding positioner, industrial positioner, fixed height welder, wind turbine fabrication, pressure vessel welding, shipbuilding equipment, precision tilt mechanism, variable speed control, stepless regulation, conductive shaft system, heavy equipment welding, Q235-A steel construction, worm gear reducer, ABK welding machinery, low-maintenance design, rail bogie production, excavator boom welding, crane segment fabrication, dimensional stability, rotary electrical interface
Engineered for reliability in demanding production environments, this welding positioner delivers consistent performance for both manual and automated welding systems. The robust construction and precision components make it ideal for high-volume manufacturing applications requiring repeatable accuracy.
Optional Accessories
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Laser seam tracking system
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Automated weld head mounting bracket
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Remote control pendant
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Coolant circulation system for high-heat applications
With 20+ years of welding positioner manufacturing expertise, WUXI ABK provides complete technical support including installation, operator training, and maintenance services to ensure optimal equipment performance throughout its lifecycle.
Technical Parameters of HBJ Series Welding Positioner:
| Model | HBJ-01 | HBJ-03 | HBJ-06 | HJB-12 | HBJ-30 | HBJ-50 | HBJ-100 | |
| Rated load capacity (kg) | 100 | 300 | 600 | 1200 | 3000 | 5000 | 10000 | |
| Turning speed(rpm) | 0.4-4 | 0.1-1 | 0.09-0.9 | 0.05-0.5 | 0.05-0.5 | 0.05-0.5 | 0.05-0.2 | |
| Overturn speed(rpm) | handle | 1.1 | 0.67 | 0.23 | 0.14 | 0.14 | ||
| Diameter of working table(mm) | ￠400 | ￠600 | ￠1000 | ￠1200 | ￠1400 | ￠1500 | ￠2000 | |
| Turning angle (°) | 0-120 | 0-90 | 0-90 | 0-120 | ||||
| Motor power (KW) | Turning | 0.06 | 0.37 | 0.75 | 1.1 | 1.5 | 3 | 5.5 |
| Overturning | 0.75 | 2.2 | 1.5 | 3 | 5.5 | |||
| Speed regulation Type | Stepless frequency conversion | |||||||
| Max. gravity distance(mm) | 100 | 100 | 100 | 150 | 200 | 300 | 400 | |
| Max. eccentricity (mm) | 150 | 150 | 150 | 200 | 200 | 300 | 400 | |
| Max. rotating diameter when 90° overturned (mm) | ￠600 | ￠800 | ￠1500 | ￠2050 | ￠2100 | ￠2500 | ￠3240 | |
1. Slewing bearing
The slewing bearing is a critical load-bearing component that enables relative rotation between machine parts while simultaneously handling axial, radial, and overturning moment forces. Its compact and lightweight design, made from high-strength alloy steel, ensures smooth operation with high precision (±0.05° rotation accuracy) and long service life. Key configurations include mounting bolt holes, optional internal/external gears, lubrication ports, and sealing systems for enhanced reliability. With a diameter range of 300–5000mm and load capacity up to 50,000kN, it is widely used in construction machinery, wind turbines, cranes, and military equipment. Custom designs are available for specialized applications.
- Gear
1). Reverse gear
Generally, the turning angle of the turning gear is 0 °to 90 °. The function of displacement is achieved by turning the table.
2). Reverse gear
Gears are toothed mechanical components that transmit torque through meshing engagement with other gear elements like racks, worms or additional gears, enabling precise control over power transmission by modifying speed/torque ratios, redirecting motion paths, and converting motion types (e.g., rotary to linear). Their interlocking teeth design provides reliable force transfer while allowing for customizable mechanical advantage in various industrial applications.
3.Reducer
Gear reducers are mechanical power transmission devices that utilize precision gear systems to reduce input speed while proportionally increasing output torque, with the output torque being the product of motor torque and gear ratio (without exceeding the reducer’s rated capacity). These systems simultaneously decrease load inertia by the square of the reduction ratio, enabling optimized power conversion for various industrial applications through efficient gear engagement.
Welding Turntable Maintenance Guidelines
Core maintenance content
Daily maintenance-cleaning welding slag, checking lubrication and electrical safety.
Regular maintenance-tighten bolts, check transmission mechanism and test safety function.
Deep maintenance-annual replacement of worn parts, re-lubrication and system calibration
Fault early warning-Stop immediately when abnormal noise/uneven rotation occurs.
Maintain value
- Extend the service life of equipment by more than 30%
- Reduce sudden downtime
- Ensure the stability of welding accuracy.
Product certification
Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
