60T Fit Up Rotator
WUXI ABK 60T Fit-Up Rotator delivers precision alignment for wind towers and pressure vessels. Features self-aligning rollers, 60-ton capacity, and 0.3-3 RPM speed control. Includes dual 5.5kW motors and laser-guided positioning (±0.5mm). CE/ISO certified with 18-month warranty.
60 Tons Fit Up Rotator
CONVENTIONAL WELDING ROTATORS
FIT UP Series
Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM
|
CONVENTIONAL WELDING ROTATORS
FIT UP Series
Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.
| · Trusted design | · Reliable Quality |
| · Renowned parts | · Inverter control |
| · Direct drive system | · Motorised travel option |
| · Build to order custom design | · OEM
|
- Summary
- Equipment composition
The 60T Fit-Up Rotator is an advanced welding positioning system designed for pressure vessel fabrication, wind tower assembly, and large-diameter pipe welding. This industrial rotator combines precision alignment with heavy-duty performance, featuring a variable frequency drive system (0.1-1.2m/min adjustable speed) and hydraulic lifting technology (±0.5mm positioning accuracy).
Core Components
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Driving roller frame: AC motor + reducer for smooth rotation
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Driven roller frame: Ensures stability during welding operations
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Hydraulic assembly roller frames (2 sets): Integrated lifting and track movement for precision fit-up
Workflow
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Segmented Positioning: The first barrel is placed on the driving/driven frames, while the secondary barrel aligns via hydraulic adjustment.
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Assembly & Welding: The welding manipulator completes inner/outer seams after tack welding.
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Continuous Expansion: The process repeats until the fabricated vessel is fully welded.
Technical Highlights
✓ 60-ton capacity (customizable for heavier loads)
✓ 1.5-6m diameter range for cylindrical workpieces
✓ Overload protection and anti-deflection system for safety
✓ Emergency braking ensures operator protection
Applications
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Pressure vessel manufacturing
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Wind tower segment welding
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Pipeline girth welding
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Storage tank construction
Why Choose WUXI ABK?
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20+ years in welding automation
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CE/ISO certified for quality assurance
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24/7 technical support
Wheel introduction
Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.
Motor introduction
Product Overview
The WUXI ABK 60T Fit-Up Rotator is engineered for precision alignment and rotation of heavy cylindrical components in wind tower fabrication, pressure vessel manufacturing, and shipbuilding applications. With a 60-ton load capacity and self-aligning roller system, this industrial-grade rotator ensures stable workpiece rotation (±0.2° accuracy) for optimal weld quality.
Maintenance Protocol
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Pre-Operation
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Clean all rotator surfaces, especially rubber rollers (keep oil-free and below 60°C)
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Assign certified personnel for operation and maintenance
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Lubrication
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Fill speed reducer with 30# engine oil (ISO VG 150)
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Use low-temperature synthetic oil when ambient <0°C
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First oil change at 30 days, then every 500 operating hours
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Critical Safeguards
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Never use roller bed as welding ground – employ separate grounding clamps
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Monthly inspection of tapered roller bearings and gear reducers
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Technical Advantages
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Self-aligning roller system adapts to 5-80mm workpiece eccentricity
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Dual-motor drive (2×5.5kW) with 0.3-3 RPM stepless control
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Modular design for quick field assembly/disassembly
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Laser-guided alignment (±0.5mm) for wind tower sections
Quality Assurance
As a leading rotator manufacturer with 20+ years expertise, WUXI ABK provides:
✓ CE/ISO 9001 certified manufacturing
✓ 18-month warranty on drive systems
✓ Free replacement of wearing parts (rollers, gears)
✓ 24/7 technical support for wind energy projects
Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.
