1 ton Fixed Height Positioner

1 ton Fixed Height Positioner

1. Heavy-Duty Worktable

• 6 T-Slot Design: Secures workpieces with rigid clamping (max load: 2,000kg)
• 360° Continuous Rotation: Powered by servo drive (0.1–1.2 RPM adjustable)
• Conducting Slip Rings: Prevents cable twisting during rotation

2. Precision Drive System

Component     Technical Specification

Turning Device AC motor + Planetary gear reducer (±0.5° accuracy)

Tilting Device Cycloidal-worm dual-stage reducer (0–135° tilt)

Control System Siemens PLC + HMI touchscreen (100+ preset programs)

3. Customization Options

• Load Capacity: 500kg–5,000kg
• Table Diameter: 800mm–3,000mm
• Special Configurations:
• Explosion-proof (ATEX Zone 1)
• CNC synchronization for robotic welding
• Water-cooled tables for high-heat applications

Technical Parameters

WUXI ABK 1-Ton Fixed Height Welding Positioner Product Introduction

Industry Applications
The WUXI ABK 1-ton fixed height welding positioner is engineered for precision fabrication across multiple industrial sectors. In heavy equipment manufacturing, it provides stable rotation for excavator booms and crane segments. The energy sector utilizes this positioner for wind turbine flange welding and pressure vessel fabrication, while transportation applications include rail bogie assembly and shipbuilding component production.

Technical Features
This welding positioner incorporates a frequency conversion drive system for smooth speed adjustment from 0.1 to 2 RPM, offering stepless speed regulation without gear shifting. The precision tilt mechanism combines dual semicircular gears with a worm gear reducer to deliver stable 0-135° tilting motion, essential for complex weld joints.

Advanced Construction

• Heavy-duty box-type base constructed from stress-relieved Q235-A steel

• Precision machined surfaces maintain dimensional stability under 1-ton loads

• Integrated current conduction system with rotary electrical interface prevents cable twisting

• Low-maintenance design reduces operational costs by 30% compared to conventional models

Performance Advantages
The positioner’s welding automation capabilities include:
✓ ±0.5° rotation accuracy for consistent weld quality
✓ Direct current transmission through conductive shaft
✓ IP54 protection for harsh industrial environments
✓ Quick-change worktable for efficient production transitions

Technical Specifications

• Load Capacity: 1,000kg

• Tilt Range: 0-135°

• Rotation Speed: 0.1-2 RPM (stepless)

• Positioning Accuracy: ±0.5°

• Power Supply: 380V/50Hz

Technical Parameters of HBJ Series Welding Positioner:

1. Slewing bearing

The slewing bearing is a critical load-bearing component that enables relative rotation between machine parts while simultaneously handling axial, radial, and overturning moment forces. Its compact and lightweight design, made from high-strength alloy steel, ensures smooth operation with high precision (±0.05° rotation accuracy) and long service life. Key configurations include mounting bolt holes, optional internal/external gears, lubrication ports, and sealing systems for enhanced reliability. With a diameter range of 300–5000mm and load capacity up to 50,000kN, it is widely used in construction machinery, wind turbines, cranes, and military equipment. Custom designs are available for specialized applications.

2. Gear

1). Reverse gear

Generally, the turning angle of the turning gear is 0 °to  90 °. The function of displacement is achieved by turning the table.

2). Reverse gear

Gears are toothed mechanical components that transmit torque through meshing engagement with other gear elements like racks, worms or additional gears, enabling precise control over power transmission by modifying speed/torque ratios, redirecting motion paths, and converting motion types (e.g., rotary to linear). Their interlocking teeth design provides reliable force transfer while allowing for customizable mechanical advantage in various industrial applications.

3.Reducer

Gear reducers are mechanical power transmission devices that utilize precision gear systems to reduce input speed while proportionally increasing output torque, with the output torque being the product of motor torque and gear ratio (without exceeding the reducer’s rated capacity). These systems simultaneously decrease load inertia by the square of the reduction ratio, enabling optimized power conversion for various industrial applications through efficient gear engagement.

Proper maintenance of your welding positioner is essential to ensure optimal performance in industrial welding applications. The fixed-height turntable requires regular care to maintain its precision rotation capabilities for small to medium workpiece fabrication.

Core Maintenance Procedures

1. Daily Maintenance

   • Remove welding slag and debris from the rotating table surface

   • Verify proper lubrication levels in all gearboxes

   • Inspect electrical connections and emergency stop function

2. Scheduled Maintenance (Monthly/Quarterly)

   • Tighten all structural bolts to specified torque values

   • Examine drive mechanism components for wear

   • Test all safety interlocks and positioning sensors

3. Annual Deep Maintenance

   • Replace worn bearings and seals

   • Perform complete system re-lubrication

   • Recalibrate positioning accuracy using laser alignment tools

Critical Fault Indicators

• Abnormal vibration or noise during welding rotation

• Irregular workpiece movement or speed fluctuations

• Overheating of drive motor components

Maintenance Benefits
✓ Extends equipment service life by 30%+
✓ Maintains ±0.5° welding positioner accuracy
✓ Prevents 85% of unplanned downtime cases
✓ Ensures consistent weld quality for fixture-based applications

Product Certifications & Value
Our 1-ton capacity positioner carries CE/ISO certification and features:

• Rugged steel construction for small batch production environments

• Precision-ground gearings for smooth workpiece rotation

• Integrated safety circuits meeting industrial machinery standards

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.