10 Tons Adjustable Welding Rotator

Description of Adjustable Welding Rotator
Parameter list of conventional HGK-10 welding rotator

Parameter list of conventional HGK series welding rotator

WUXI ABK 10-Ton Adjustable Welding Rotator Product Introduction

Precision Engineering for Industrial Welding Applications
The WUXI ABK 10-Ton Adjustable Welding Rotator is a high-performance welding positioner designed for precision rotation of cylindrical workpieces in pressure vessel fabrication, pipeline welding, and structural steel manufacturing. Its heavy-duty frame utilizes box-type steel construction for optimal load distribution, ensuring stability during industrial welding operations. The precision sliding track maintains ±0.1mm positioning accuracy, while the quick-lock mechanism provides rigid fixation for consistent weld quality.

Advanced Roller & Drive System

• High-performance rollers made from ZG45 cast steel (HRC 55-60 hardness) offer superior wear resistance and a 30-ton dynamic load capacity, making them ideal for heavy workpiece rotation.

• The dual-motor drive system (2×7.5kW motors with gear reducers) ensures smooth operation, with frequency converter speed control (0.5-5 RPM) and ±2% torque synchronization for precise movement.

Smart Anti-Creep & Measurement Technology
The anti-creep mechanism features hydraulic elevation adjustment (±50mm range) and automatic centerline alignment, maintaining <0.5mm creep prevention accuracy even under heavy loads. For unmatched precision, the rotator integrates German NOVO displacement sensors (0.01mm resolution, ±0.05% linearity) to monitor workpiece alignment in real time.

Reliable Control & Protection
Equipped with Siemens/ABB PLC components, the system offers advanced automation capabilities, including an axial movement monitoring interface. The IP65 protection rating ensures durability in harsh industrial environments, making it suitable for offshore welding and heavy fabrication applications.

Key Features & Benefits
✓ 10-ton load capacity with adjustable roller spacing for versatile applications
✓ Precision rotation control for high-quality welds in pipe girth welding
✓ Durable construction for long-term performance in industrial welding
✓ Easy integration with automated welding systems

Applications

• Pressure vessel & boiler manufacturing

• Wind tower & pipeline fabrication

• Shipbuilding & structural steel welding

Keywords (20% density compliance):
welding rotator, adjustable positioner, precision rotation, industrial welding, pressure vessel fabrication, pipeline welding, structural steel, ZG45 cast steel, dual-motor drive, frequency converter, anti-creep mechanism, NOVO sensors, Siemens PLC, heavy-duty frame, automated welding, pipe girth welding, offshore welding, wear-resistant rollers, torque synchronization, ABK machinery

Why Choose WUXI ABK?

• CE & ISO certified for quality assurance

• 24/7 technical support and customized solutions

• 12-month warranty with lifetime maintenance services

This 10-ton welding rotator combines German precision components with robust Chinese engineering, delivering high efficiency and reliability for demanding welding automation tasks.

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Engineered for precision rotation in heavy fabrication applications, our 10-ton adjustable welding rotator delivers exceptional performance for pressure vessel manufacturing, structural steel welding, and pipeline girth welding. The heavy-duty steel construction features self-aligning rollers with neoprene-coated surfaces, accommodating pipe diameters from 300mm to 2500mm while preventing workpiece slippage.

Key Maintenance Protocols
Prior to operation, conduct a thorough cleaning of all welding rotator components, with special attention to the neoprene rollers which require protection from oils and temperatures above 60°C. Certified operators should perform:

• Speed reducer lubrication using ISO VG 150 (30#) engine oil (winter-grade below 0°C)

• First oil change after 30 days, then every 500 hours/6 months

• Monthly alignment checks (±0.2mm tolerance)

• Quarterly bearing inspections (replace if radial play >0.15mm)

Critical Operational Requirements
◆ Always use external grounding clamps – never utilize the roller bed as a welding ground
◆ Maintain proper roller-to-workpiece contact pressure (20-30N/mm² recommended)
◆ Monitor gear reducer temperature (≤70°C continuous operation)

Manufacturing Excellence
As a leading welding positioner manufacturer with 20+ years expertise, WUXI ABK provides:
✓ CE & ISO 9001 certified 10-ton welding rotators
✓ Complete product range (5-400 ton capacity)
✓ 12-month warranty with free wearing parts
✓ Specialized support for wind tower fabrication and offshore projects

Technical Specifications

• Load Capacity: 10 metric tons (22,000 lbs)

• Roller System: Adjustable 300-2500mm range

• Drive Unit: 2.2kW geared motor with variable frequency control

• Rotation Speed: 0.5-3 RPM (stepless adjustment)

• Power Options: Standard 380V/50Hz (480V/60Hz available)

• Positioning Accuracy: ±0.5° angular deviation

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.