Portable Water Jet Cutting Machine

ABK-PWJ series portable ultra-high pressure water jet cutting system is a new generation of mobile cold cutting solution, which adopts 3800-6000bar ultra-high pressure water jet technology to realize precision cold cutting of all materials and scenes. This system is especially suitable for dangerous environment, confined space and on-site emergency cutting requirements.

 

Description:
Portable water jet cutting machine, consisting of a high pressure system and numerical control cutting platform, is suitable for cutting materials in various industries. Ultra-high pressure water jet cutter that increases the water pressure and the kinetic energy to a high level can cut chemical fiber, wood, leather, rubber and other soft materials. A mixture of water and a certain proportion of abrasive makes our portable water jet cutting machine capable of cutting almost all solid materials such as ceramic, stone, glass, metal, alloy, etc. Therefore, it is also called a “universal cutting machine”.

Traditional water jet cutting machines cannot move quickly to work under different environment because of the size and weight. Our portable water jet cutting machine can work like common air-operated cutter, and it can be quickly moved to another working place by two operators. Our ultra-high pressure water jet cutter can be used in natural gas pipe cutting. This portable water jet works by using a very high-pressure jet of water, and it will not produce high temperature, making it very safe to operate.

Application:
Our portable water jet cutting machines are extensively applied to:
1. Cutting of all kinds of pipes.
2. Cutting operation in construction field, such as offshore platform, oil and gas, chemical plants, etc.
3. Cutting operation of modified waste tank trucks, oil depot, oil and gas pipeline renovation, etc.
4. Strict cold cutting requirement of pipes, such as special stainless steel pipes, etc.
5. Cutting of almost all materials, including rubber, marble, aluminum scrap, polymer materials, etc.

Core technical characteristics

Modular high voltage system

  • Using KMT supercharger technology, the maximum pressure is 6000bar.
  • Compact design (800×600×1200mm)
  • The weight is less than <150kg, and it can be quickly carried by two people.

Intelligent cutting control

  • Integrated numerical control system (IP65 protection level)
  • Wireless remote control operation (10m control distance)
  • Real-time pressure monitoring (accuracy ±50bar)

Dual-mode cutting

Pure water mode (soft material cutting):

▸ Cutting thickness: rubber 300mm/ composite material 150mm.

Sand adding mode (hard material cutting):

▸ 80 mesh pomegranate sand with consumption of 0.5kg/min.

▸ Cutting capacity: stainless steel 50mm/ stone 100 mm.

Industry application scenario

Application area Typical case Technical superiority
Oil and gas pipeline Emergency cutting of pipeline under pressure No spark/explosion proof certification
Chemical equipment Disassembly of abandoned storage tanks No toxic gas is generated
Municipal engineering Reconstruction of underground pipe network Narrow space operation
Military aerospace Dumb bomb processing Cold safe cutting
Artistic creation Marble sculpture Complex curve machining

  Performance parameter

Project Technical indicators
Working pressure 3800-6000bar(Adjustable)
Cutting accuracy ±0.2mm(XY plane)
Rate of travel 0.1-5m/min(Stepless speed regulation)
Power demand 380V/50Hz or diesel generator drive
Water consumption 4L/min(with recovery system)
Noise level ≤78dB(Measured at a distance of 1 meter)

Cutting Parameter

Material Thickness(mm) Cutting Speed (300Mpa System) (mm/min) Cutting Speed(380Mpa System)(mm/min) Cutting Speed(420Mpa System)(mm/min)
Normal Glass 6 1100 – 1200 1400-1500 2100-2250
10 480-600 690-800 1035-1200
19 290-350 400-500 600-750
Granite Panel 20 200-250 260-300 390-450
30 120-150 170-200 255-300
Porcelain Tile 10 610-700 900-1000 1350-1500
Marble Panel 10 500-700 600-900 900-1350
20 260-300 350-400 525-600
30 170-200 260-300 390-450
Laminating Glass 21 310-400 490-600 735-900
Sponge & Foam 20 4000-5000 6000-7000 9000-10500
50 1500-2000 2600-3000 3900-4500
80 1300-1500 1600-2000 2400-3000
Steel Plate 10 150-180 170-220 255-330
20 55-80 75-100 113-150
30 13-20 15-30 22-45
Stainless Steel Plate 1 700-900 1000-1200 1500-1800
3 300-400 500-600 750-900
6 180-220 240-300 360-450
10 80-100 150-180 225-270
16 70-85 85-100 128-150
20 50-60 70-80 105-120
30 20-25 30-40 45-60
Copper Plate 3 850-1000 1350-1500 2025-2250
5 360-500 700-850 1050-1275
20 80-100 160-200 240-300
30 50-60 100-120 150-180
Titanium Alloy 13 50-60 100-115 150-173

Core advantage

  1. Safety performance
  • ATEX explosion-proof certification (applicable to Zone 1)
  • Cutting temperature < 60℃ (no heat affected zone)
  • Emergency pressure relief system (response time < <1s)
  1. Economic benefits
  • Notch width is only 1.0-1.5mm (saving 15-20% of materials).
  • Multi-layer overlapping cutting (max. 5 layers 2mm stainless steel plate)
  • 50% reduction in maintenance cost (modular design)
  1. Environment friendly
  • The utilization rate of water circulation is more than 90%
  • Abrasive recovery system (optional)
  • Zero VOCs emission
  1. The above parameter are test data and only for reference.
  2.  The main factors that affect the quality of cutting surface and cutting speed are water pressure and pressure stability
  3. Abrasive quality, sand amount, nozzle diameter, orifice diameter and the mix of these factors will affect the cutting parameter.
  4. The cutting waterjet enjoys high pressure and fast speed. However, its diameter will not be a very accurate value. In addition, the cutting force of central waterjet is better than that of marginal waterjet, so that the effective waterjet diameter will not be an accurate value, either. The kerf width, which depends on the material and its thickness, is about 1-1.5mm. The diameter of cutting hole is around 1.5-2.0mm.

Wuxi ABK machinery co., ltd.-intelligent manufacturing solution experts

Company profile

As a leading manufacturer of CNC cutting equipment in China, ABK Machinery focuses on providing high-end metalworking solutions to customers all over the world. We have a complete industrial 4.0 intelligent production line, and the products cover the whole process equipment from blanking to molding.

Core product series

✔ Intelligent cutting system

CNC plasma cutting machine (fine plasma/high precision groove)

Ultra-high pressure water jet cutting system (6000bar)

Laser cutting workstation (optical fiber/CO₂)

✔ Professional welding production line

Intelligent welding system for wind power tower

Full-automatic assembly and welding production line for H-beam

Pipeline intelligent welding center

✔ Molding equipment

High Precision Plate Bending Machine (CNC/Hydraulic)

Roll forming production line

Surface grinder series

Qualification and service

◼ International certification:ISO9001/CE/PED

◼ Customized service: OEM/ODM support

◼ R&D capability: 8% of annual revenue is invested in technological innovation.

Global business network

Our equipment has successfully served 35+ countries and regions, including:

Europe: Germany/Italy/France (automobile manufacturing field)

South America: Brazil/Chile/Argentina (energy equipment project)

Asia: India/Vietnam (infrastructure application)

Technical superiority

☆ Plasma cutting thickness can reach 50mm (fine cutting)

☆ The highest automation rate of welding line is 85%

☆ Intelligent control system supports remote operation and maintenance.

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.

 

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