10-Tonnen-Standard-Schweißrotator

Description of Standard Welding Rotator:

Parameter list of conventional HGZ-10 Schweißrotator

Designed for automated welding of circular metal containersdiese industrial welding rotator excels in oil & gas pipelines, Druckbehälter-Fertigung, wind tower productionund pipe manufacturing applications. The Schweißpositionierer Merkmale wide diameter compatibility (customizable) with precision frequency conversion control (0.5-15 RPM stepless speed), ensuring ultra-stable rotation (<0.1mm runout) and low-noise operation (<65dB).

Key Benefits:
✓ CE & ISO 9001 certified für welding automation compliance
✓ Global reliability – exported to 20+ countries (UK, EU, Middle East)
✓ User-friendly PLC interface for seamless welding process control

Ideal for schwere Fabrikation, Stahlbauschweißenund industrial tank manufacturingdiese Schweißrotator enhances arc welding precision while reducing workpiece handling time.

Parameter list of conventional HGZ series welding rotator

The 10-ton welding rotator is engineered for precision rotation in industrielle Schweißanwendungen, featuring a heavy-duty roller frame mit box-type steel construction for optimal load distribution. Its precision linear guide system ensures ±0.1mm positioning accuracy, während die quick-lock mechanism provides rigid fixation during operation. The high-strength ZG45 cast steel rollers (HRC 55-60 hardness) deliver a 30-ton dynamic load capacity per roller, making it ideal for Druckbehälter-Fertigung, Pipelineschweißenund structural steel manufacturing.

The dual-motor drive system (2×7.5kW AC motors) offers stepless speed control (0.5-5 RPM) with ±2% torque synchronization, ensuring smooth and stable rotation. Advanced features include:

• Hydraulic elevation adjustment (±50mm) with automatic centerline alignment

• Anti-creep mechanism (<0.5mm deviation) for consistent weld quality

• NOVO displacement sensors (0.01mm resolution) for precision measurement

• Siemens/ABB PLC control mit IP65 protection for reliable operation

Performance Advantages
✓ 40% higher positioning accuracy than conventional welding rotators
✓ 35% longer service life for critical components
✓ 50% faster adjustment for improved productivity

Applications:

• Wind tower fabrication

• Shipbuilding components

• Energy equipment manufacturing

This Schweißrotator combines German precision components mit robust Chinese manufacturing, delivering unmatched performance for industrial welding automation. CE and ISO certified, it ensures reliability in the most demanding fabrication environments.

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.

Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Product certification

Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!

Wuxi ABK Machinery Co.Ltd is a professional manufacturer of welding rotator in China. And our welding rotator mainly includes standard welding rotator, adjustable welding rotator, and special welding rotator. We can also provide our clients around the world with many other products including welding turntable, pile welding machine, wind tower production line, H beam welding line, pipe welding equipment, CNC cutting machine, grinding machine, roll forming machine, plate bending machine, etc. We have obtained ISO and CE certification, and we also offer OEM service.