Портальная сварочная машина

WUXI ABK Gantry Welding Machine Product Introduction

Наш сайт gantry welding machine represents advanced automated welding technology for heavy industrial fabrication. This robust submerged arc welding system features a stationary workpiece configuration with a moving portal frame, delivering precision автоматизация сварки for large-scale components.

Key Technical Features:

• Dual-column gantry structure with frequency-controlled timing system

• Twin welding torch configuration mounted on guided beam columns

• Electro-dynamic drive mechanism for vertical adjustment (±0.1mm accuracy)

• Manual lateral adjustment for precise seam alignment

• Automatic arc guidance system with mechanical seam tracking

Performance Advantages:

1. 60% higher deposition rates compared to manual welding

2. Integrated flux recovery system reduces material waste by 40%

3. Programmable logic control (PLC) enables repeatable weld quality

4. Adaptable to various joint configurations (butt, fillet, and groove welds)

Industrial Applications:
✓ Wind tower fabrication
✓ Pressure vessel manufacturing
✓ Shipbuilding components
✓ Сварка конструкционной стали
✓ Pipeline girth welding

Technical Specifications:

• Welding Method: Submerged arc (SAW)

• Travel Speed: 200-800mm/min (adjustable)

• Workpiece Capacity: Up to 8m length × 4m width

• Источник питания: 380V/50Hz (customizable)

• Control System: Siemens PLC with HMI interface

Main Technical Parameter:

Advanced Welding Technology for Heavy Steel Structures
АБК ВУКСИ Портальная сварочная машина represents the pinnacle of automated steel fabrication technology, designed specifically for high-precision welding of H-beams, box beams, and T-beams in industrial applications. Our system incorporates laser-guided automatic centering with ±3mm positioning accuracy, eliminating manual alignment and significantly improving production efficiency. The hydraulic clamping system features three independent units that securely fix workpieces while preventing thermal deformation during welding – a critical advantage for bridge girder fabrication и wind tower production.

Key Performance Features

• Wide Material Compatibility: Handles H-beam sizes from 200x200mm to 1000x400mm (customizable for special profiles)

• High-Speed Tack Welding: Automated spot welding reduces assembly time by 40% compared to manual methods

• Servo-Driven Motion System: Delivers smooth, vibration-free operation at speeds up to 2m/min

• Heavy-Duty Construction: Reinforced steel frame withstands continuous 24/7 operation in harsh industrial environments

Industry-Specific Applications
This gantry welding system excels in critical fabrication projects:
✓ Prefabricated steel buildings (warehouses, stadiums, high-rises)
✓ Wind power infrastructure (tower sections, transition pieces)
✓ Marine & offshore structures (ship hulls, deck beams)
✓ Heavy machinery frames (cranes, mining equipment)

Technical Superiority
The machine’s CNC-controlled welding head adjusts parameters automatically for different joint configurations, while the dual-wire submerged arc welding option boosts deposition rates by 60%. Our proprietary anti-deflection system maintains <1mm/m straightness tolerance during full-length welds – essential for bridge construction beams meeting EN 1090 standards.

Global Engineering Support
As a leader in steel fabrication equipment, WUXI ABK provides:

• Customized OEM solutions for special profiles (U-stiffeners, asymmetric beams)

• On-site commissioning and operator training worldwide

• Remote diagnostics via IoT-enabled machines

• 5-year structural warranty on main components

Keywords:
gantry welding machine, H-beam welding system, steel structure fabrication, bridge girder welder, wind tower production line, automated beam welding, heavy steel welding, CNC welding equipment, box beam welding, T-beam assembly, submerged arc welding, industrial steel fabrication, ABK machinery, precision beam welding, construction beam welder, marine structure welding, servo-driven welder, hydraulic clamping system, laser-guided welding, steel profile processing

Why Partner With WUXI ABK?

1. 25+ years focused exclusively on structural steel welding systems

2. 1,200+ installations across 52 countries

3. CE/ISO/ASME certified manufacturing processes

4. 30% faster project completion with our turnkey solutions

For high-volume beam welding applications requiring millimeter-level precision, contact our engineering team to configure the optimal gantry welding solution for your production needs.