Регулируемый сварочный вращатель 60 тонн

Description of Adjustable Welding Rotator
Parameter list of conventional HGK-60 welding rotator

Parameter list of conventional HGK series welding rotator

Heavy-Duty Construction & Precision Engineering
Our 60-ton welding rotator features a robust box-type steel frame construction designed for optimal load distribution in demanding industrial welding applications. The precision sliding track system delivers exceptional ±0.1mm positioning accuracy, essential for pressure vessel fabrication and wind tower manufacturing. The quick-lock fixation mechanism ensures stable operation during continuous heavy-load rotation cycles.

High-Performance Rotating System

• Premium Rollers: Manufactured from ZG45 cast steel (HRC 55-60 hardness) with 30-ton dynamic load capacity per roller

• Dual-Motor Drive: 2×7.5kW motors with gear reducers provide reliable power transmission

• Precision Speed Control: Frequency converter regulates rotation speed (0.5-5 RPM) with ±2% torque synchronization

Advanced Control & Measurement Systems
The welding positioner incorporates German-engineered NOVO displacement sensors (0.01mm resolution, ±0.05% linearity) for real-time monitoring. The Siemens/ABB PLC-based control system with IP65 protection rating features:
✓ Axial movement monitoring interface
✓ Automatic centerline alignment
✓ Hydraulic elevation adjustment (±50mm range)
✓ <0.5mm creep prevention accuracy

Technical Advantages for Industrial Applications
This adjustable welding rotator excels in:

• Large-diameter pipe welding for oil/gas pipelines

• Structural steel fabrication for bridge components

• Heavy vessel manufacturing in chemical plants

• Offshore platform construction projects

Key Performance Features

1. 40% higher positioning accuracy than standard models

2. 35% longer roller service life through premium materials

3. 50% faster setup time with quick-lock mechanisms

4. Full compliance with ASME and CE welding equipment standards

WUXI ABK 60-Ton Adjustable Welding Rotator Maintenance Guide

Pre-Operation Preparation
Prior to initial operation, the 60-ton welding rotator must undergo thorough cleaning to remove any protective coatings or debris. Special attention should be given to the high-grade rubber rollers, which must be protected from oil contamination and temperatures exceeding 60°C to prevent premature aging of these critical welding positioner components. We strongly recommend assigning certified personnel for all operation and maintenance procedures of this heavy-duty industrial rotator.

Lubrication System Maintenance
The gear reducer system requires specific lubrication protocols:

• Initial filling with premium 30# engine oil (ISO VG 150 equivalent)

• Use of low-temperature synthetic oil (e.g., Mobil SHC 634) when operating below 0°C

• Complete oil replacement after the first 30 days of service

• Subsequent oil changes every 500 operating hours or 6 months (whichever occurs first)

Critical Operational Guidelines

1. Never utilize the roller bed as a welding ground connection – always employ separate grounding clamps to protect the precision bearings

2. Conduct monthly inspections of the adjustable roller alignment using laser measurement tools

3. Monitor bearing temperatures during operation (maximum allowable: 70°C continuous)

Maintenance Schedule

Troubleshooting & Support
For issues like uneven rotation or abnormal noise, contact WUXI ABK’s 24/7 technical support with your 60-ton welding rotator serial number. Our engineers provide:
✓ Remote diagnostics
✓ On-site service within 72 hours
✓ Genuine replacement parts

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

WUXI ABK 60-Ton Adjustable Welding Rotator Product Introduction & Maintenance Guide

Premium Welding Rotation Solution
The WUXI ABK 60-ton adjustable welding rotator delivers precision performance for heavy industrial applications, including изготовление сосудов под давлением, wind tower production, и shipbuilding component welding. Engineered with a self-aligning roller system, this robust сварочный позиционер accommodates workpieces from 800mm to 4,000mm in diameter, ensuring optimal weld seam accuracy и rotational stability.

Maintenance Guidelines for Long-Term Reliability

To maximize the service life of your industrial welding rotator, follow these critical maintenance procedures:

1. Pre-Operation Care

   • Thoroughly clean the rotator before use to remove debris or contaminants.

   • Protect the high-grade rubber rollers from oil exposure and temperatures exceeding 60°C to prevent premature aging.

   • Assign a trained operator for consistent welding equipment maintenance.

2. Lubrication Requirements

   • Fill the speed reducer с 30# engine oil (or synthetic equivalent for sub-zero conditions).

   • Replace the oil after the first 30 days of operation, then every 500 operating hours (or 6 months).

3. Operational Best Practices

   • Never use the roller bed as a welding ground—this can damage bearings and affect rotation precision.

   • Monitor bearing temperatures during prolonged use (should remain below 70°C).

Почему стоит выбрать WUXI ABK?

As a leading welding rotator manufacturer с 20+ years of expertise, we guarantee:

• 5–400-ton load capacity options for тяжёлое производство projects

• CE & ISO certified designs, compliant with ASME и EN standards

• 1-year warranty с free replacement of wear parts (e.g., rollers, drive belts)

• 24/7 technical support для wind turbine, offshore platform, и сварка трубопроводов приложения

Компания Wuxi ABK Machinery Co.Ltd является профессиональным производителем сварочных вращателей в Китае. И наш сварочный вращатель в основном включает в себя стандартный сварочный вращатель, регулируемый сварочный вращатель и специальный сварочный вращатель. Мы также можем предоставить нашим клиентам по всему миру множество других продуктов, включая сварочный поворотный стол, сварочный аппарат для свай, линию для производства ветряных башен, линию для сварки двутавровых балок, оборудование для сварки труб, отрезной станок с ЧПУ, шлифовальный станок, роликовый формовочный станок, листогибочный станок и т.д. Мы получили сертификаты ISO и CE, а также предлагаем услуги OEM.