Стандартный сварочный вращатель 5 тонн

Description of Standard Welding Rotator:

Parameter list of conventional HGZ-5 welding rotator

WUXI ABK 5-Ton Standard Welding Rotator is engineered for precision automated welding of circular metal containers across critical industries including oil & gas, pressure vessel fabrication, wind tower production, and pipe manufacturing. This industrial-grade welding positioner delivers exceptional performance through its advanced frequency conversion drive system, offering stepless speed regulation from 0.5 to 15 RPM for optimal weld quality.

Сайт welding rotator особенности wide diameter compatibility with customizable configurations to accommodate various project requirements. Its precision control system ensures ultra-stable rotation with less than 0.1mm runout, while maintaining low-noise operation below 65dB for improved workplace conditions. The welding positioner’s user-friendly interface simplifies operation, reducing setup time and operator fatigue.

Key Advantages:

• CE & ISO 9001 certified welding equipment

• Global reliability with exports to 20+ countries (UK, EU, Middle East)

• Heavy-duty construction for industrial welding applications

• Energy-efficient motor system

Technical Specifications:

• Load capacity: 5 tons

• Speed range: 0.5-15 RPM (stepless)

• Rotation accuracy: <0.1mm runout

• Noise level: <65dB

Keywords: welding rotator, industrial positioner, pipe welding equipment, pressure vessel fabrication, wind tower welding, automated welding system, CE certified rotator, ISO welding equipment, precision welding technology, ABK machinery

Designed for demanding промышленная сварка environments, this сварочный позиционер combines German-engineered components с robust Chinese manufacturing to deliver reliable performance in circular seam welding applications. The system’s модульная конструкция allows for quick adaptation to different container diameters и workpiece sizes, making it ideal for производственные цеха и production lines requiring high-precision rotation.

With 20+ years of автоматизация сварки expertise, WUXI ABK ensures each welding rotator meets stringent quality standards while offering 24/7 technical support и custom configuration options for specialized applications.

This 5-ton welding rotator represents the optimal balance of performance, precision, и durability for medium-capacity сварочный позиционер requirements in energy sector и тяжёлое производство приложения.

Parameter list of conventional HGZ series welding rotator

Сайт 5-ton welding rotator features an advanced roller frame system с box-type steel construction, ensuring optimal load distribution for precision welding applications. Its precision linear guide movement system achieves ±0.1mm positioning accuracy, while the quick-lock mechanism provides rigid fixation during operation.

Key components include:

• ZG45 high-strength cast steel rollers (HRC 55-60 hardness)

• Dual-motor drive system (2×7.5kW AC motors) with frequency converter speed control (0.5-5 RPM)

• Hydraulic elevation adjustment (±50mm range) and automatic centerline alignment (<0.5mm creep prevention)

• NOVO displacement sensors (0.01mm resolution) for precision measurement

• Siemens/ABB PLC control с IP65 protection grade

Performance advantages of this industrial welding rotator:
✓ 40% higher positioning accuracy than conventional systems
✓ 35% longer service life for critical components
✓ 50% faster adjustment operations

Ideal for изготовление сосудов под давлением, сварка конструкционной стали, и pipeline girth weldingэто сварочный позиционер delivers reliable performance in demanding промышленная сварка.

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.

Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.

2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.

3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.

4.We offer a one-year warranty and free wearing parts.

5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Сертификация продукции

Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!

Компания Wuxi ABK Machinery Co.Ltd является профессиональным производителем сварочных вращателей в Китае. И наш сварочный вращатель в основном включает в себя стандартный сварочный вращатель, регулируемый сварочный вращатель и специальный сварочный вращатель. Мы также можем предоставить нашим клиентам по всему миру множество других продуктов, включая сварочный поворотный стол, сварочный аппарат для свай, линию для производства ветряных башен, линию для сварки двутавровых балок, оборудование для сварки труб, отрезной станок с ЧПУ, шлифовальный станок, роликовый формовочный станок, листогибочный станок и т.д. Мы получили сертификаты ISO и CE, а также предлагаем услуги OEM.