Стандартный сварочный вращатель 30 тонн

Description of Standard Welding Rotator:

Parameter list of conventional HGZ-30 welding rotator

Сайт WUXI ABK 30-Tons Welding Rotator доставляет precision rotation для автоматическая сварка of large cylindrical components across oil & gas, сосуд высокого давления, и ветряная башня industries. Engineered for heavy-duty fabricationэто CE and ISO 9001 certified system features stepless speed control (0.5–15 RPM) via frequency conversion technology, ensuring smooth operation with <0.1mm runout accuracy и low-noise performance (<65dB).

Key Advantages for Industrial Welding:

• Wide diameter compatibility (customizable for pipe manufacturing и tank fabrication)

• Ultra-stable rotation для high-quality weld seams

• User-friendly interface for simplified operation

Global Reliability:
Trusted in 20+ countries (UK, EU, Middle East), the 30-Tons Welding Rotator enhances productivity in automated welding cells и large-scale fabrication.

Parameter list of conventional HGZ series welding rotator

The WUXI ABK 30-Ton Standard Welding Rotator delivers precision rotation for heavy industrial applications, featuring a robust box-type steel frame with precision linear guides (±0.1mm positioning) and quick-lock fixation. Its high-performance system incorporates ZG45 cast steel rollers (HRC 55-60 hardness) with 30-ton dynamic load capacity per roller, ensuring reliable operation in demanding welding environments.

Key technical specifications include:

• Dual 7.5kW AC motors with reducer for smooth 0.5-5 RPM speed control

• Advanced anti-creep mechanism with ±50mm hydraulic elevation and <0.5mm accuracy

• German NOVO displacement sensors (0.01mm resolution) for precise measurement

• Siemens/ABB PLC control system with IP65 protection

Performance advantages over conventional rotators:
✓ 40% higher positioning accuracy
✓ 35% longer component lifespan
✓ 50% faster operational adjustments

The intelligent control system features:
• Torque synchronization (±2% accuracy)
• Automatic centerline alignment
• Axial movement monitoring
• ±0.05% linearity measurement

Ideal for:

• Изготовление сосудов под давлением

• Wind tower production

• Shipbuilding applications

• Large-diameter pipe welding

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.
Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.
2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.
3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.
4.We offer a one-year warranty and free wearing parts.
5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Сертификация продукции

Step into the future of welding technology with our cutting-edge solutions.
From automated processes to intuitive controls, our products are at the forefront of innovation, providing you with the tools you need to stay ahead in today’s competitive market!

Компания Wuxi ABK Machinery Co.Ltd является профессиональным производителем сварочных вращателей в Китае. И наш сварочный вращатель в основном включает в себя стандартный сварочный вращатель, регулируемый сварочный вращатель и специальный сварочный вращатель. Мы также можем предоставить нашим клиентам по всему миру множество других продуктов, включая сварочный поворотный стол, сварочный аппарат для свай, линию для производства ветряных башен, линию для сварки двутавровых балок, оборудование для сварки труб, отрезной станок с ЧПУ, шлифовальный станок, роликовый формовочный станок, листогибочный станок и т.д. Мы получили сертификаты ISO и CE, а также предлагаем услуги OEM.