Ротатор 20 тонн

20 Tons Fit Up Rotator

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

• Summary

1. Equipment composition

WUXI ABK 20-Ton Fit Up Rotator Product Introduction

Сайт WUXI ABK 20-Ton Fit Up Rotator is a precision-engineered welding positioning system designed for cylindrical vessel fabrication, tank segment assembly, и large-diameter pipe welding. This industrial rotator system combines variable frequency speed control, hydraulic lifting adjustment, и track-guided movement to streamline fit-up welding processes in pressure vessel manufacturing и structural steel fabrication.

Core Components & Workflow

The system comprises:

• Driving roller frame с AC motor + reducer (0.1–1.2 m/min stepless speed regulation)

• Driven roller frame for stable rotation

• Hydraulic assembly roller frames (2 sets) с 0.5mm precision alignment и track mobility

Operational Process:

1. Segmented Positioning: Place the first barrel on the driving/driven roller frames, and the second on hydraulic roller frames.

2. Assembly & Welding: The frames move along tracks for butt joint alignment; the hydraulic lifter fine-tunes position before tack welding. A сварочный манипулятор completes inner/outer seam welding.

3. Continuous Expansion: Repeat to assemble large-diameter vessels (1.5–6m) segment by segment.

Technical Advantages

• 50-ton max load (customizable for тяжёлое производство)

• Hydraulic precision: ±0.5mm fit-up accuracy

• Automation-ready: Compatible with welding robots и manipulators

• Safety systems: Overload protection, emergency braking, и anti-skid limits

Applications

Ideal for:

• Pressure vessel и storage tank construction

• Wind tower и offshore platform fabrication

• Pipeline girth welding

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Welding Rotator Maintenance Guidelines

Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It’s recommended that a designated person operates and maintains the equipment.

Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0ºC.

Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.

Do not use the roller bed as a welding ground to avoid damaging the bearings.

Top quality rotator manufacturer

1.With over 20 years of specialized experience in manufacturing self-aligning rotators.

2.Our products feature a bearing capacity that ranges from 5 tons to 400 tons.

3.We provide CE and ISO certifications, ensuring compliance with stringent sub-regulations. Additionally.

4.We offer a one-year warranty and free wearing parts.

5.Our highly skilled technical team is dedicated to supporting you and your large-scale projects, such as wind turbine welding.

Компания Wuxi ABK Machinery Co.Ltd является профессиональным производителем сварочных вращателей в Китае. И наш сварочный вращатель в основном включает в себя стандартный сварочный вращатель, регулируемый сварочный вращатель и специальный сварочный вращатель. Мы также можем предоставить нашим клиентам по всему миру множество других продуктов, включая сварочный поворотный стол, сварочный аппарат для свай, линию для производства ветряных башен, линию для сварки двутавровых балок, оборудование для сварки труб, отрезной станок с ЧПУ, шлифовальный станок, роликовый формовочный станок, листогибочный станок и т.д. Мы получили сертификаты ISO и CE, а также предлагаем услуги OEM.