Регулируемый сварочный вращатель 10 тонн

Description of Adjustable Welding Rotator
Parameter list of conventional HGK-10 welding rotator

Parameter list of conventional HGK series welding rotator

WUXI ABK 10-Ton Adjustable Welding Rotator Product Introduction

Precision Engineering for Industrial Welding Applications
The WUXI ABK 10-Ton Adjustable Welding Rotator is a high-performance сварочный позиционер designed for precision rotation of cylindrical workpieces in изготовление сосудов под давлением, сварка трубопроводов, и structural steel manufacturing. Its heavy-duty frame utilizes box-type steel construction for optimal load distribution, ensuring stability during industrial welding operations. Сайт precision sliding track maintains ±0.1mm positioning accuracy, в то время как quick-lock mechanism provides rigid fixation for consistent weld quality.

Advanced Roller & Drive System

• High-performance rollers made from ZG45 cast steel (HRC 55-60 hardness) offer superior wear resistance and a 30-ton dynamic load capacity, making them ideal for heavy workpiece rotation.

• Сайт dual-motor drive system (2×7.5kW motors with gear reducers) ensures smooth operation, with frequency converter speed control (0.5-5 RPM) and ±2% torque synchronization for precise movement.

Smart Anti-Creep & Measurement Technology
Сайт anti-creep mechanism особенности hydraulic elevation adjustment (±50mm range) and automatic centerline alignment, maintaining <0.5mm creep prevention accuracy even under heavy loads. For unmatched precision, the rotator integrates German NOVO displacement sensors (0.01mm resolution, ±0.05% linearity) to monitor workpiece alignment in real time.

Reliable Control & Protection
Equipped with Siemens/ABB PLC components, the system offers advanced automation capabilities, including an axial movement monitoring interface. Сайт IP65 protection rating ensures durability in harsh industrial environments, making it suitable for offshore welding и тяжёлое производство приложения.

Key Features & Benefits
✓ 10-ton load capacity с adjustable roller spacing for versatile applications
✓ Precision rotation control для high-quality welds in pipe girth welding
✓ Durable construction for long-term performance in промышленная сварка
✓ Easy integration с automated welding systems

Applications

• Pressure vessel & boiler manufacturing

• Wind tower & pipeline fabrication

• Shipbuilding & structural steel welding

Keywords (20% density compliance):
welding rotator, adjustable positioner, precision rotation, industrial welding, pressure vessel fabrication, pipeline welding, structural steel, ZG45 cast steel, dual-motor drive, frequency converter, anti-creep mechanism, NOVO sensors, Siemens PLC, heavy-duty frame, automated welding, pipe girth welding, offshore welding, wear-resistant rollers, torque synchronization, ABK machinery

Почему стоит выбрать WUXI ABK?

• CE & ISO certified for quality assurance

• 24/7 technical support и customized solutions

• Гарантия 12 месяцев с lifetime maintenance services

This 10-ton welding rotator combines German precision components с robust Chinese engineering, delivering high efficiency и reliability for demanding автоматизация сварки tasks.

Maintenance of Welding Rotator

1. This welding rotator needs cleaning before putting into use. And to avoid aging, the rubber rollers should stay away from oils and high temperature. If possible, there should be a specific person to operate and maintain this device.
2. Before starting, the speed reducer should be full of 30# engine oil, which is also necessary when the environment temperature is below 0ºC.
3. The oil inside the speed reducer should be completely replaced after the use of first month, and later, the engine oil can be changed every six months.
4. The roller bed can not be used as the welding ground so that bearings can be prevented from damaging.

Features of Welding Rotator

1. The rollers’ distance automatically adjusts to accommodate different barrel diameters.
   Speed is adjustable via a frequency control system, enhancing operational reliability.
   3.Easy operation is ensured with a manual control box.
   4.Available in multiple configurations, including movable and lifting types.
   5.A specially designed roller bed offers enhanced convenience during welding.
   6.Rollers can be crafted from a variety of materials, such as black rubber, polyurethane, and steel.

Product details

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Engineered for precision rotation in heavy fabrication applications, our 10-ton adjustable welding rotator delivers exceptional performance for pressure vessel manufacturing, сварка конструкционной стали, и pipeline girth welding. The heavy-duty steel construction features self-aligning rollers with neoprene-coated surfaces, accommodating pipe diameters from 300mm to 2500mm while preventing workpiece slippage.

Key Maintenance Protocols
Prior to operation, conduct a thorough cleaning of all welding rotator components, with special attention to the neoprene rollers which require protection from oils and temperatures above 60°C. Certified operators should perform:

• Speed reducer lubrication using ISO VG 150 (30#) engine oil (winter-grade below 0°C)

• First oil change after 30 days, then every 500 hours/6 months

• Monthly alignment checks (±0.2mm tolerance)

• Quarterly bearing inspections (replace if radial play >0.15mm)

Critical Operational Requirements
◆ Always use external grounding clamps – never utilize the roller bed as a welding ground
◆ Maintain proper roller-to-workpiece contact pressure (20-30N/mm² recommended)
◆ Monitor gear reducer temperature (≤70°C continuous operation)

Manufacturing Excellence
As a leading welding positioner manufacturer with 20+ years expertise, WUXI ABK provides:
✓ CE & ISO 9001 certified 10-ton welding rotators
✓ Complete product range (5-400 ton capacity)
✓ Гарантия 12 месяцев with free wearing parts
✓ Specialized support for изготовление ветряных башен и offshore projects

Technical Specifications

• Грузоподъемность: 10 metric tons (22,000 lbs)

• Roller System: Adjustable 300-2500mm range

• Drive Unit: 2.2kW geared motor with variable frequency control

• Rotation Speed: 0.5-3 RPM (stepless adjustment)

• Power Options: Standard 380V/50Hz (480V/60Hz available)

• Positioning Accuracy: ±0.5° angular deviation

Компания Wuxi ABK Machinery Co.Ltd является профессиональным производителем сварочных вращателей в Китае. И наш сварочный вращатель в основном включает в себя стандартный сварочный вращатель, регулируемый сварочный вращатель и специальный сварочный вращатель. Мы также можем предоставить нашим клиентам по всему миру множество других продуктов, включая сварочный поворотный стол, сварочный аппарат для свай, линию для производства ветряных башен, линию для сварки двутавровых балок, оборудование для сварки труб, отрезной станок с ЧПУ, шлифовальный станок, роликовый формовочный станок, листогибочный станок и т.д. Мы получили сертификаты ISO и CE, а также предлагаем услуги OEM.