60T Fit Up Rotator

60 Tons Fit Up Rotator

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

CONVENTIONAL WELDING ROTATORS

FIT UP Series

Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns.

• Summary

1. Equipment composition

The 60T Fit-Up Rotator is an advanced welding positioning system designed for pressure vessel fabrication, wind tower assembly, and large-diameter pipe welding. This industrial rotator combines precision alignment with heavy-duty performance, featuring a variable frequency drive system (0.1-1.2m/min adjustable speed) and hydraulic lifting technology (±0.5mm positioning accuracy).

Core Components

• Driving roller frame: AC motor + reducer for smooth rotation

• Driven roller frame: Ensures stability during welding operations

• Hydraulic assembly roller frames (2 sets): Integrated lifting and track movement for precision fit-up

Workflow

1. Segmented Positioning: The first barrel is placed on the driving/driven frames, while the secondary barrel aligns via hydraulic adjustment.

2. Assembly & Welding: The welding manipulator completes inner/outer seams after tack welding.

3. Continuous Expansion: The process repeats until the fabricated vessel is fully welded.

Technical Highlights
✓ 60-ton capacity (customizable for heavier loads)
✓ 1.5-6m diameter range para cylindrical workpieces
✓ Overload protection y anti-deflection system for safety
✓ Emergency braking ensures operator protection

Applications

• Pressure vessel manufacturing

• Wind tower segment welding

• Pipeline girth welding

• Storage tank construction

¿Por qué elegir WUXI ABK?

• 20+ years in welding automation

• CE/ISO certified for quality assurance

• 24/7 technical support

Wheel introduction

Polyurethane wheels offer exceptional abrasion resistance, versatile processing, wide applicability, and superior resistance to oil, ozone, aging, radiation, and low temperatures. They also provide strong adhesion, excellent sound transmission, biocompatibility, and blood compatibility.

Motor introduction

Product Overview
The WUXI ABK 60T Fit-Up Rotator is engineered for precision alignment and rotation of heavy cylindrical components in wind tower fabrication, pressure vessel manufacturing, and shipbuilding applications. With a 60-ton load capacity and self-aligning roller system, this industrial-grade rotator ensures stable workpiece rotation (±0.2° accuracy) for optimal weld quality.

Maintenance Protocol

1. Pre-Operation

   • Clean all rotator surfaces, especially rubber rollers (keep oil-free and below 60°C)

   • Assign certified personnel for operation and maintenance

2. Lubrication

   • Fill speed reducer with 30# engine oil (ISO VG 150)

   • Use low-temperature synthetic oil when ambient <0°C

   • First oil change at 30 days, then every 500 operating hours

3. Critical Safeguards

   • Never use roller bed as welding ground – employ separate grounding clamps

   • Monthly inspection of tapered roller bearings y gear reducers

Technical Advantages

• Self-aligning roller system adapts to 5-80mm workpiece eccentricity

• Dual-motor drive (2×5.5kW) with 0.3-3 RPM stepless control

• Modular design for quick field assembly/disassembly

• Laser-guided alignment (±0.5mm) for wind tower sections

Quality Assurance
As a leading rotator manufacturer with 20+ years expertise, WUXI ABK provides:
✓ CE/ISO 9001 certified manufacturing
✓ 18-month warranty on drive systems
✓ Free replacement of wearing parts (rollers, gears)
✓ 24/7 technical support for wind energy projects

Wuxi ABK Machinery Co.Ltd es un fabricante profesional de rotador de soldadura en China. Y nuestro rotador de soldadura incluye principalmente rotador de soldadura estándar, rotador de soldadura ajustable y rotador de soldadura especial. También podemos ofrecer a nuestros clientes en todo el mundo muchos otros productos, incluyendo la plataforma giratoria de soldadura, máquina de soldadura de pilotes, línea de producción de torres eólicas, línea de soldadura de vigas H, equipos de soldadura de tuberías, máquina de corte CNC, máquina rectificadora, máquina perfiladora, máquina curvadora de placas, etc. Hemos obtenido la certificación ISO y CE, y también ofrecemos servicio OEM.