1 Ton 3 Axis Positioner

1 Tons 3 Axis Positioner Parameter Table

Precision Multi-Axis Control
The WUXI ABK 1-Ton 3-Axis Positioner delivers exceptional maneuverability for complex welding applications, featuring fully synchronized turning (180°), rotating (360° continuous), and tilting (0-90°) movements. With ±0.05mm positioning accuracy y 0.02mm repeatability, this industrial-grade positioner ensures weld seam consistency for robotic welding cells y precision fabrication.

Heavy-Duty Structural Design

• 5-ton dynamic load capacity supported by a rigid integral casting base

• Premium motion components: Japan THK linear guides + Germany SEW reducers

• Vibration-damped construction maintains stability during high-deposition welding

Intelligent Operation & Safety
The 3-axis welding positioner incorporates:
✓ Overload auto-shutdown protection
✓ <0.1s emergency braking system
✓ IP54-rated control cabinet for harsh environments

Universal Compatibility
Designed for automated welding systems, it features:

• ABB/KUKA/FANUC robot interfaces

• PLC + touchscreen dual control

• Pre-programmed welding position memory

Especificaciones técnicas

Applications
- Automotive component welding
- Aerospace structural fabrication
- Heavy equipment repair
- Pressure vessel circumferential seams

1.Slewing bearing

Slewing bearing is the force basic element of  machine, which requires relative rotation between all two parts and bears axial force, radial force and overturning moment at the same time.Its basic function is to use bolts to fix it on the upper and lower supports of mechanical equipment to transmit force and drive so as to realize the relative rotation between the two parts of mechanical equipment.Rotary support generally has installation holes, internal or external gears, lubrication holes and sealing devices. It has the characteristics of compact structure, light weight, good structural steel, smooth operation, high accuracy, safety and reliability.

Slewing bearing is a basic part of mechanical equipment and widely used in various industries of national economy. It is widely used in construction machinery, port machinery, metallurgical machinery, mining machinery, petroleum machinery, chemical machinery, medical equipment, ship machinery, light industrial machinery, environmental protection machinery, entertainment equipment, transportation machinery equipment.Swing supports are increasingly used in energy-saving and environmental protection projects, such as wind turbines that require a variety of precision pole swing support kits.

2.Gear

Gear is a wheel like mechanical part which transmits the torque by the engagement of teeth. Through the transmission with other toothed mechanical parts (such as another gear, Dao rack and worm), the gear can change the speed and torque, change the direction of motion and change the form of motion.

3.Reductor

The reducer is a kind of power transmission mechanism, which uses the speed converter of gear to reduce the rotation number of motor to the required rotation number and obtain a structure with large torque.
Function of reducer:Reduce the speed and increase the output torque at the same time. The torque output ratio is multiplied by the motor output deceleration ratio, but it shall not exceed the rated torque of the reducer.At the same time, the inertia of the lo.ad is reduced to the square of the deceleration ratio.
4.Motor

Protocolo integral de mantenimiento
Proper maintenance ensures optimal performance of your 1-ton 3-axis welding positioner para robotic welding cells y precision fabrication. Daily care includes removing welding slag deposits, verifying lubrication levels in the harmonic drive system, and inspecting electrical connections. Monthly procedures involve torque-checking servo motor mounts, testing the tilting mechanism (0-135° range), and calibrating the PLC-controlled positioning (±0.5° repeatability). Annual deep maintenance requires replacing wear-resistant nylon gears, replenishing EP2-grade grease in all axis reducers, and laser-aligning the rotary table surface.

Critical Maintenance Benefits

• Extends service life by 30%+ through precision component care

• Prevents unplanned downtime in automated production lines

• Maintains ±0.1mm welding accuracy para aerospace-grade joints

• Preserves IP54-rated protection against spatter and dust

Fault Prevention Measures
Immediately halt operation if detecting:
✓ Abnormal vibration in 3-axis drive motors
✓ Irregular motion during positioner tilting
✓ Fluctuations in servo current draw

Certifications & Technological Edge
Nuestra CE/ISO-certified positioners integrate:

• Robotic interface (FANUC/Motoman compatibility)

• Smart load detection (1-ton dynamic capacity)

• Real-time tilt monitoring para complex weldments

Wuxi ABK Machinery Co.Ltd es un fabricante profesional de rotador de soldadura en China. Y nuestro rotador de soldadura incluye principalmente rotador de soldadura estándar, rotador de soldadura ajustable y rotador de soldadura especial. También podemos ofrecer a nuestros clientes en todo el mundo muchos otros productos, incluyendo la plataforma giratoria de soldadura, máquina de soldadura de pilotes, línea de producción de torres eólicas, línea de soldadura de vigas H, equipos de soldadura de tuberías, máquina de corte CNC, máquina rectificadora, máquina perfiladora, máquina curvadora de placas, etc. Hemos obtenido la certificación ISO y CE, y también ofrecemos servicio OEM.