{"id":929,"date":"2025-05-24T22:56:43","date_gmt":"2025-05-24T14:56:43","guid":{"rendered":"http:\/\/111.170.148.214:8095\/?post_type=product&p=929"},"modified":"2025-10-14T15:15:33","modified_gmt":"2025-10-14T07:15:33","slug":"heavy-duty-fit-up-rotator-10tons","status":"publish","type":"product","link":"https:\/\/www.weldmc.com\/pt\/product\/heavy-duty-fit-up-rotator-10tons\/","title":{"rendered":"Rotator de montagem pesada 10tons"},"content":{"rendered":"

10<\/strong>\u00a0Tons Fit Up Rotator<\/strong><\/p>\n

ROTORES DE SOLDADURA CONVENCIONAIS<\/strong><\/p>\n

ADEQUAR-SE <\/strong>S\u00e9rie<\/strong><\/p>\n

Os rotadores convencionais s\u00e3o concebidos para ajudar na soldadura de recipientes ou colunas cil\u00edndricas.<\/strong><\/p>\n\n\n\n\n\n\n
- Conce\u00e7\u00e3o fi\u00e1vel<\/td>\n- Qualidade fi\u00e1vel<\/td>\n<\/tr>\n
- Pe\u00e7as de renome<\/td>\n- Controlo do inversor<\/td>\n<\/tr>\n
- Sistema de acionamento direto<\/td>\n- Op\u00e7\u00e3o de desloca\u00e7\u00e3o motorizada<\/td>\n<\/tr>\n
- Desenho personalizado por encomenda<\/td>\n- OEM<\/p>\n

 <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"Rotador<\/p>\n

\"Rotador<\/p>\n

\"Rotador<\/p>\n

ROTORES DE SOLDADURA CONVENCIONAIS<\/strong><\/p>\n

ADEQUAR-SE <\/strong>S\u00e9rie<\/strong><\/p>\n

Os rotadores convencionais s\u00e3o concebidos para ajudar na soldadura de recipientes ou colunas cil\u00edndricas.<\/strong><\/p>\n\n\n\n\n\n\n
- Conce\u00e7\u00e3o fi\u00e1vel<\/td>\n- Qualidade fi\u00e1vel<\/td>\n<\/tr>\n
- Pe\u00e7as de renome<\/td>\n- Controlo do inversor<\/td>\n<\/tr>\n
- Sistema de acionamento direto<\/td>\n- Op\u00e7\u00e3o de desloca\u00e7\u00e3o motorizada<\/td>\n<\/tr>\n
- Desenho personalizado por encomenda<\/td>\n- OEM<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"Rotador<\/b><\/p>\n

    \n
  • Resumo<\/b><\/strong><\/li>\n<\/ul>\n
      \n
    1. Composi\u00e7\u00e3o do equipamento<\/b><\/strong><\/li>\n<\/ol>\n

      System Overview<\/strong>
      \nThe WUXI ABK 10T Fit-Up Rotator represents an advanced solution for cylindrical vessel assembly and welding applications, specifically engineered for pressure vessel fabrication, wind tower production, and large-diameter pipe welding. This integrated system combines precision mechanical components with intelligent control technology to streamline the fit-up and welding process for industrial containers.<\/p>\n

      Componentes principais<\/strong><\/p>\n

        \n
      1. \n

        Driving Roller Frame<\/strong>:<\/p>\n<\/li>\n<\/ol>\n

          \n
        • \n

          7.5kW AC motor with precision reducer<\/p>\n<\/li>\n

        • \n

          Frequency conversion control system (0.1-1.2m\/min adjustable)<\/p>\n<\/li>\n

        • \n

          50-ton load capacity (customizable to 100 tons)<\/p>\n<\/li>\n<\/ul>\n

            \n
          1. \n

            Hydraulic Assembly Roller Frames (2 sets)<\/strong>:<\/p>\n<\/li>\n<\/ol>\n

              \n
            • \n

              Integrated hydraulic lifting system (\u00b10.5mm positioning accuracy)<\/p>\n<\/li>\n

            • \n

              Track movement mechanism for precise alignment<\/p>\n<\/li>\n

            • \n

              Anti-creep stabilization technology<\/p>\n<\/li>\n<\/ul>\n

              Workflow Process<\/strong>
              \nThe system operates through three optimized phases:<\/p>\n

              Phase 1: Segmented Positioning<\/strong>
              \nThe primary vessel section is positioned on the driving\/driven roller frames, while secondary sections are loaded onto the hydraulic assembly frames. Our patented alignment system ensures perfect concentricity before welding commences.<\/p>\n

              Phase 2: Precision Assembly & Welding<\/strong><\/p>\n

                \n
              • \n

                Hydraulic frames move along tracks for millimeter-perfect butt joint alignment<\/p>\n<\/li>\n

              • \n

                Welding manipulators complete both inner and outer circumferential seams<\/p>\n<\/li>\n

              • \n

                Real-time monitoring of weld seam consistency<\/p>\n<\/li>\n<\/ul>\n

                Phase 3: Continuous Expansion<\/strong>
                \nThe process repeats sequentially until complete vessel assembly is achieved, with the driving roller frame automatically indexing each new section into position.<\/p>\n

                Vantagens t\u00e9cnicas<\/strong><\/p>\n

                  \n
                • \n

                  Variable Frequency Control<\/strong>: Stepless speed regulation from 0.1 to 1.2m\/min<\/p>\n<\/li>\n

                • \n

                  Hydraulic Precision<\/strong>: 0.5mm assembly accuracy for perfect joint matching<\/p>\n<\/li>\n

                • \n

                  Adaptive Capacity<\/strong>: Handles 1.5-6m diameter vessels (expandable to 8m)<\/p>\n<\/li>\n

                • \n

                  Smart Welding Integration<\/strong>: Compatible with all major welding manipulator brands<\/p>\n<\/li>\n<\/ul>\n

                  Safety Systems<\/strong>
                  \n\u2713 Dual-circuit overload protection
                  \n\u2713 Emergency braking with <0.5m stopping distance
                  \n\u2713 Laser-based anti-channeling detection
                  \n\u2713 IP54 rated electrical components<\/p>\n

                  Operational Parameters<\/strong><\/p>\n

                  \n\n\n\n\n\n\n\n\n\n
                  Especifica\u00e7\u00e3o<\/th>\nM\u00e9trica<\/th>\n<\/tr>\n<\/thead>\n
                  Capacidade de carga m\u00e1xima<\/td>\n50 tons (standard)<\/td>\n<\/tr>\n
                  Diameter Range<\/td>\n1.5-6m<\/td>\n<\/tr>\n
                  Speed Range<\/td>\n0.1-1.2m\/min<\/td>\n<\/tr>\n
                  Precis\u00e3o de posicionamento<\/td>\n\u00b10,5mm<\/td>\n<\/tr>\n
                  Power Requirement<\/td>\n380V\/50Hz<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

                  Aplica\u00e7\u00f5es do sector<\/strong><\/p>\n

                    \n
                  • \n

                    Pressure vessel circumferential seam welding<\/p>\n<\/li>\n

                  • \n

                    Wind turbine tower section assembly<\/p>\n<\/li>\n

                  • \n

                    Petrochemical storage tank fabrication<\/p>\n<\/li>\n

                  • \n

                    Large-diameter pipeline girth welding<\/p>\n<\/li>\n

                  • \n

                    Shipbuilding component manufacturing<\/p>\n<\/li>\n<\/ul>\n

                    \"Rotador<\/p>\n

                    \"Rotador<\/p>\n

                    Introdu\u00e7\u00e3o \u00e0 roda<\/b><\/strong><\/p>\n

                    As rodas de poliuretano oferecem uma resist\u00eancia excecional \u00e0 abras\u00e3o, um processamento vers\u00e1til, uma ampla aplicabilidade e uma resist\u00eancia superior ao \u00f3leo, ao ozono, ao envelhecimento, \u00e0 radia\u00e7\u00e3o e a baixas temperaturas. Tamb\u00e9m proporcionam uma forte ader\u00eancia, excelente transmiss\u00e3o de som, biocompatibilidade e compatibilidade com o sangue.<\/p>\n

                    \"Rotador \"Rotador \"Rotador
                    \nIntrodu\u00e7\u00e3o ao motor<\/b><\/strong>
                    \n<\/b><\/strong>
                    \n<\/b><\/strong><\/p>\n

                    Welding Rotator Maintenance Guidelines<\/strong><\/p>\n

                     <\/p>\n

                    Clean the welding rotator before use. Keep the rubber rollers away from oils and high temperatures to prevent aging. It’s recommended that a designated person operates and maintains the equipment.<\/p>\n

                    Ensure the speed reducer is filled with 30# engine oil before starting, especially when the temperature is below 0\u00baC.<\/p>\n

                    Replace the oil in the speed reducer after the first month of use. Afterward, change the oil every six months.<\/p>\n

                    Do not use the roller bed as a welding ground to avoid damaging the bearings.<\/p>\n

                    Fabricante de rotores de alta qualidade<\/b><\/strong><\/p>\n

                    1. com mais de 20 anos de experi\u00eancia especializada no fabrico de rotores auto-alinhadores.<\/p>\n

                    2. nossos produtos apresentam uma capacidade de carga que varia de 5 toneladas a 400 toneladas.<\/p>\n

                    3. fornecemos as certifica\u00e7\u00f5es CE e ISO, assegurando o cumprimento de sub-regulamentos rigorosos. Adicionalmente.<\/p>\n

                    4. oferecemos uma garantia de um ano e pe\u00e7as de desgaste gratuitas.<\/p>\n

                    5. a nossa equipa t\u00e9cnica altamente qualificada dedica-se a apoi\u00e1-lo e aos seus projectos de grande escala, como a soldadura de turbinas e\u00f3licas.<\/p>\n

                    \"Rotador<\/p>\n

                    Wuxi ABK Machinery Co.Ltd \u00e9 um fabricante profissional de rotador de soldadura na China. E o nosso rotador de soldadura inclui principalmente rotador de soldadura padr\u00e3o, rotador de soldadura ajust\u00e1vel, e rotador de soldadura especial. N\u00f3s tamb\u00e9m podemos fornecer aos nossos clientes em todo o mundo muitos outros produtos, incluindo mesa girat\u00f3ria de solda, m\u00e1quina de solda de estaca, linha de produ\u00e7\u00e3o de torre e\u00f3lica, linha de solda de viga H, equipamento de solda de tubo, m\u00e1quina de corte CNC, m\u00e1quina de moagem, m\u00e1quina perfiladeira, m\u00e1quina dobradeira de placa, etc. N\u00f3s obtivemos certifica\u00e7\u00e3o ISO e CE, e tamb\u00e9m oferecemos servi\u00e7o OEM.<\/p>","protected":false},"excerpt":{"rendered":"

                    10\u00a0Tons Fit Up Rotator CONVENTIONAL WELDING ROTATORS FIT UP Series Conventional Rotators are designed to aid in the welding of cylindrical vessels or columns. \u00b7\u00a0Trusted design \u00b7\u00a0Reliable Quality \u00b7\u00a0Renowned parts \u00b7\u00a0Inverter control \u00b7\u00a0Direct drive system \u00b7\u00a0Motorised travel option \u00b7\u00a0Build to order custom design \u00b7\u00a0OEM   CONVENTIONAL WELDING ROTATORS FIT UP Series Conventional Rotators are designed […]<\/p>","protected":false},"featured_media":949,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[21,40,30],"product_tag":[],"class_list":{"0":"post-929","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-welding-automation","7":"product_cat-fit-up-rotator","8":"product_cat-welding-rotator","10":"first","11":"instock","12":"shipping-taxable","13":"product-type-simple"},"acf":[],"_links":{"self":[{"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/product\/929","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/comments?post=929"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/media\/949"}],"wp:attachment":[{"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/media?parent=929"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/product_brand?post=929"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/product_cat?post=929"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/www.weldmc.com\/pt\/wp-json\/wp\/v2\/product_tag?post=929"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}