{"id":649,"date":"2025-05-24T00:58:15","date_gmt":"2025-05-23T16:58:15","guid":{"rendered":"http:\/\/111.170.148.214:8095\/?post_type=product&p=649"},"modified":"2025-09-12T14:24:44","modified_gmt":"2025-09-12T06:24:44","slug":"machine-a-souder-tube-a-tube","status":"publish","type":"product","link":"https:\/\/www.weldmc.com\/fr\/product\/machine-a-souder-tube-a-tube\/","title":{"rendered":"Machine \u00e0 souder tube \u00e0 tube"},"content":{"rendered":"
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Les\u00a0machine \u00e0 souder tube \u00e0 tube<\/strong>\u00a0represents a breakthrough in pipe joining technology, integrating advanced welding processes, intelligent control systems, and adaptive software to deliver unmatched precision and efficiency. Below are the core innovations that set this\u00a0tube welding system<\/strong>\u00a0apart from conventional solutions.<\/p>\n

1. Multi-Process Welding Capability for Enhanced Flexibility<\/strong><\/h3>\n

Le pr\u00e9sent\u00a0tube welding machine<\/strong>\u00a0features a\u00a0GTAW (TIG) \/ GMAW (MIG) hybrid system<\/strong>, allowing operators to switch between welding processes without equipment changes. The\u00a0pulsed wave control<\/strong>\u00a0technology reduces heat input by\u00a030% compared to conventional welding<\/strong>, minimizing distortion while maintaining weld integrity. Additionally, the system is fully compliant with major\u00a0boiler and pressure vessel codes<\/strong>, y compris\u00a0ASME Section I, EN 12952, and EN 13445<\/strong>, ensuring reliable performance in critical applications.<\/p>\n

2. Proprietary Hot Wire System for Superior Deposition Rates<\/strong><\/h3>\n

Les\u00a0machine \u00e0 souder tube \u00e0 tube<\/strong>\u00a0incorporates a\u00a0true sine-wave output<\/strong>\u00a0system, eliminating magnetic arc blow for stable arc performance. Key benefits include:<\/p>\n

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    Deposition rate increased by 40%<\/strong>\u00a0compared to cold wire TIG welding<\/p>\n<\/li>\n

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    Travel speeds up to 25 cm\/min<\/strong>, even in narrow-gap welds<\/p>\n<\/li>\n

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    Defect rate below 0.5%<\/strong>\u00a0for lack-of-fusion incidents, ensuring high-quality welds<\/p>\n<\/li>\n<\/ul>\n

    3. Intelligent Arc Voltage Control (AVC) for Precision Welding<\/strong><\/h3>\n

    To maintain optimal weld quality, the\u00a0tube welding system<\/strong>\u00a0utilizes\u00a0real-time torch height adjustment<\/strong>\u00a0avec\u00a0\u00b10.1mm precision<\/strong>. Its\u00a0self-correcting algorithm<\/strong>\u00a0automatically compensates for:<\/p>\n

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      Tube ovality variations<\/strong><\/p>\n<\/li>\n

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      Joint misalignment<\/strong><\/p>\n<\/li>\n

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      Thermal distortion during welding<\/strong>
      \nThis ensures consistent penetration and reduces the need for manual intervention.<\/p>\n<\/li>\n<\/ul>\n

      4. Adaptive Welding Software for Smart Process Optimization<\/strong><\/h3>\n

      Les\u00a0machine \u00e0 souder tube \u00e0 tube<\/strong>\u00a0is equipped with\u00a0200+ preset welding programs<\/strong>, optimized for various\u00a0material types (P91, T22, 304H, etc.)<\/strong>\u00a0et\u00a0joint configurations (butt, socket, set-on)<\/strong>. Les\u00a0self-learning function<\/strong>\u00a0continuously improves welding parameters after every\u00a010 welds<\/strong>, enhancing efficiency and reducing setup time.<\/p>\n

      By integrating these cutting-edge technologies, the\u00a0tube welding machine<\/strong>\u00a0livre\u00a0higher productivity, superior weld quality, and unmatched process flexibility<\/strong>, making it the ideal solution for\u00a0boiler, power plant, and high-pressure piping applications<\/strong>.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

      System Specifications<\/strong><\/h3>\n\n\n\n\n\n\n\n
      Mod\u00e8le<\/strong><\/td>\nTTW-300 (Standard)<\/b><\/strong><\/td>\nTTW-500 (Heavy Duty)<\/b><\/strong><\/td>\n<\/tr>\n
      Tube Diameter<\/strong><\/td>\n25\u2013300 mm<\/td>\n50\u2013500 mm<\/td>\n<\/tr>\n
      Wall Thickness<\/strong><\/td>\n2\u201325 mm<\/td>\n5\u201350 mm<\/td>\n<\/tr>\n
      Vitesse de soudage<\/strong><\/td>\n10\u201330 cm\/min<\/td>\n8\u201325 cm\/min<\/td>\n<\/tr>\n
      Power Source<\/strong><\/td>\n400A Pulsed TIG<\/td>\n600A Synergic MIG\/TIG<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      \u00a0<\/strong>Operational Advantages vs. Manual Welding<\/strong><\/h3>\n\n\n\n\n\n\n
      Factor<\/strong><\/td>\nSoudage manuel<\/strong><\/td>\nOur Automated System<\/strong><\/td>\n<\/tr>\n
      Productivity<\/strong><\/td>\n5\u20138 welds\/hour<\/td>\n15\u201322 welds\/hour<\/strong><\/td>\n<\/tr>\n
      Reject Rate<\/strong><\/td>\n3\u20138%<\/td>\n<1%<\/strong><\/td>\n<\/tr>\n
      Skill Requirement<\/strong><\/td>\nExpert welder needed<\/td>\nBasic operator training<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Applications industrielles<\/p>\n

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      • Power Generation: Superheater bundles (P91\/T92 alloys)<\/li>\n
      • Waste Heat Recovery: Economizer coil fabrication<\/li>\n
      • Petrochemical: High-pressure exchanger tubing<\/li>\n<\/ul>\n

        Customization Options:<\/p>\n

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        • Rotary weld heads for pipe-to-header connections<\/li>\n
        • Integrated NDT (RT\/UT validation post-weld)<\/li>\n
        • Robotic positioning for complex serpentine coils<\/li>\n<\/ul>\n

          Overview of Specifications\uff1a<\/p>\n

          Tube Diameter\uff1a\u00a028-76mm<\/p>\n

          Wall Thickness\uff1a\u00a01.5-20mm<\/p>\n

          Wire Size\uff1a\u00a00.8-1.0mm<\/p>\n

          Oscillation Range \/ Speed\uff1a\u00a00-20mm \/ 0-120mm\/s<\/p>\n

          Wire heater: 5-100 A<\/p>\n

          \"Tube<\/p>\n

           <\/p>\n

           <\/p>\n

          Wuxi ABK Machinery Co.Ltd est un fabricant professionnel de rotateur de soudage en Chine. Nos rotateurs de soudage comprennent principalement le rotateur de soudage standard, le rotateur de soudage r\u00e9glable et le rotateur de soudage sp\u00e9cial. Nous pouvons \u00e9galement fournir \u00e0 nos clients du monde entier de nombreux autres produits, y compris la table tournante de soudage, la machine de soudage de pieux, la ligne de production de tours \u00e9oliennes, la ligne de soudage de poutre en H, l'\u00e9quipement de soudage de tuyaux, la machine de coupe CNC, la rectifieuse, la machine de formage de rouleaux, la machine de pliage de plaques, etc. Nous avons obtenu les certifications ISO et CE et nous proposons \u00e9galement des services OEM.<\/p>","protected":false},"excerpt":{"rendered":"

          La machine \u00e0 souder WUXI ABK pour tubes offre des solutions avanc\u00e9es pour l'assemblage des tubes gr\u00e2ce au soudage hybride GTAW\/MIG et \u00e0 la technologie TIG \u00e0 fil chaud. Dot\u00e9e d'une commande AVC intelligente, de performances certifi\u00e9es ASME\/EN et d'une vitesse de d\u00e9p\u00f4t plus rapide de 40%, cette machine \u00e0 souder garantit des r\u00e9sultats de haute qualit\u00e9 pour les chaudi\u00e8res, les centrales \u00e9lectriques et les applications de tuyauterie industrielle. Le logiciel d'auto-apprentissage am\u00e9liore encore la pr\u00e9cision et l'efficacit\u00e9 du soudage.<\/p>","protected":false},"featured_media":1972,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[23,52],"product_tag":[],"class_list":{"0":"post-649","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-boiler-production-equipment","7":"product_cat-tube-to-tube-welding-machine","9":"first","10":"instock","11":"shipping-taxable","12":"product-type-simple"},"acf":[],"_links":{"self":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product\/649","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/comments?post=649"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/media\/1972"}],"wp:attachment":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/media?parent=649"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_brand?post=649"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_cat?post=649"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_tag?post=649"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}