{"id":1364,"date":"2025-06-23T21:25:47","date_gmt":"2025-06-23T13:25:47","guid":{"rendered":"https:\/\/www.weldmc.com\/?post_type=product&p=1364"},"modified":"2025-07-07T14:38:21","modified_gmt":"2025-07-07T06:38:21","slug":"hydraulic-jacking-system","status":"publish","type":"product","link":"https:\/\/www.weldmc.com\/fr\/product\/hydraulic-jacking-system\/","title":{"rendered":"Syst\u00e8me de levage hydraulique"},"content":{"rendered":"

Core application field<\/b><\/strong><\/p>\n

Our heavy-duty tipping lifting system is designed for the following key application scenarios\uff1a<\/p>\n

    \n
  1. <\/b>Overturning operation of large storage tanks:<\/b><\/strong>It is especially suitable for the installation of large containers with a diameter of more than 10 meters, such as gas cabinets and desulfurization towers in power plants. The system can accurately control the overturning angle and speed to ensure construction safety.<\/li>\n
  2. <\/b>Hoisting of heavy steel structure:<\/b><\/strong>it can stably lift 500-ton large-scale structural members to meet the construction needs of bridges and workshops.<\/li>\n
  3. <\/b>Translation of super-large parts: <\/b><\/strong>Through precise synchronous control, positioning of heavy parts with millimeter accuracy can be realized, especially for occasions with extremely high requirements for installation accuracy such as nuclear power and petrochemical industry.<\/li>\n<\/ol>\n

    \"Hydraulic<\/p>\n

    Design and composition of innovative system<\/b><\/strong><\/p>\n

      \n
    1. Efficient power system<\/b><\/strong><\/li>\n<\/ol>\n

      The system adopts modular hydraulic pump station design and is equipped with high-precision flow\/pressure control valve group. Electro-hydraulic drive technology accurately adjusts the oil circuit through solenoid valve to control:<\/p>\n

        \n
      • Lifting cylinder: provides main vertical displacement power.<\/li>\n
      • Clamping cylinder: ensure the load is fixed safely during operation.<\/li>\n<\/ul>\n

        This design not only improves the system reliability, but also greatly reduces energy consumption.<\/p>\n

          \n
        1. Intelligent control system<\/b><\/strong><\/li>\n<\/ol>\n

          Our intelligent control center includes:<\/p>\n

            \n
          • Central console: equipped with human-computer interaction interface (HMI) to realize all-round operation monitoring.<\/li>\n
          • Distributed control node: including pump start-stop control box and position\/load sensor (real-time feedback).<\/li>\n
          • Hard-wired shielded cable network: ensuring stable signal transmission.<\/li>\n<\/ul>\n

            The system adopts closed-loop control logic, and the sensor data automatically triggers the sequential action of valves, thus realizing multi-point synchronous lifting, and the synchronous accuracy can reach \u00b12mm.<\/p>\n

              \n
            1. Patented through-the-heart jack-up device<\/b><\/strong><\/li>\n<\/ol>\n

              This innovative design has the following technical features:<\/p>\n

                \n
              • Hollow structure design: the central through hole can accommodate the load-bearing steel cable to realize more compact force transmission.<\/li>\n
              • Integrated clamping system: the upper and lower clamping units are mechanically coupled with the jack-up body, and the interlocking claw plates ensure effective force transmission.<\/li>\n
              • Load interface: Modular adapter kit can quickly connect various lifting lugs\/flanges.<\/li>\n<\/ul>\n

                Technical advantage and value<\/b><\/strong>:<\/b><\/strong><\/p>\n

                  \n
                • Using military-grade hydraulic components, the system life is increased by 50%.<\/li>\n
                • Intelligent anti-swing algorithm to ensure the smooth movement of heavy objects<\/li>\n
                • Comply with ASME B30.20 and other international lifting equipment standards.<\/li>\n
                • Remote diagnosis function, greatly reducing downtime.<\/li>\n<\/ul>\n

                  Avantages techniques<\/b><\/strong><\/h3>\n

                  \u2705\u00a0Precision Load Management<\/b><\/strong>: Proportional valve control enables mm-level positioning accuracy.
                  \n\u2705\u00a0Fail-Safe Architecture<\/b><\/strong>: Redundant pressure relief circuits prevent overload scenarios.
                  \n\u2705\u00a0Heavy-Duty Performance<\/b><\/strong>: Standard configurations support 50-2000T capacities (customizable).<\/p>\n

                  Typical Deployment Workflow<\/b><\/strong><\/p>\n

                    \n
                  1. <\/b>Pre-Lift Engineering: <\/b><\/strong>Finite element analysis (FEA) verifies load distribution.<\/li>\n
                  2. <\/b>Jack Array Configuration: <\/b><\/strong>Pattern optimization for center-of-gravity control.<\/li>\n
                  3. <\/b>Lift Sequencing: <\/b><\/strong>Automated multi-stage elevation with tilt monitoring.<\/li>\n
                  4. <\/b>Final Positioning: <\/b><\/strong>Hydraulic locking maintains position during bolting\/welding.<\/li>\n<\/ol>\n

                    Application:<\/b><\/strong><\/p>\n

                    Installation Methodology<\/b><\/strong><\/p>\n

                      \n
                    1. <\/b>Ground-Level Pre-Assembly<\/b><\/strong><\/li>\n<\/ol>\n
                        \n
                      • All components are positioned at 0m elevation<\/b><\/strong>for safe and efficient preparation.<\/li>\n
                      • Processing includes:<\/li>\n
                      • Coil alignment<\/li>\n
                      • Surface rust treatment<\/li>\n
                      • Welding (circumferential seams, reinforcement joints)<\/li>\n
                      • Precision butt-joint fitting<\/li>\n<\/ul>\n
                          \n
                        1. <\/b>Incremental Flip-Up Installation<\/b><\/strong><\/li>\n<\/ol>\n
                            \n
                          • The tower is constructed section-by-section<\/b><\/strong>using hydraulic lifting systems:<\/li>\n
                          • Each completed segment is welded at ground level.<\/li>\n
                          • Hydraulic lifters elevate the assembled portion.<\/li>\n
                          • Subsequent sections are added beneath the raised structure.<\/li>\n
                          • This cycle repeats until reaching thefull design height.<\/b><\/strong><\/li>\n<\/ul>\n

                            \u2705\u00a0Eliminated High-Altitude Work<\/b><\/strong><\/p>\n

                            100% of welding\/assembly occurs at ground level, removing fall risks.<\/p>\n

                            \u2705\u00a0Controlled Construction Quality<\/b><\/strong><\/p>\n

                            Horizontal welding position improves joint integrity vs. overhead welding.<\/p>\n

                            \u2705\u00a0Accelerated Project Timeline<\/b><\/strong><\/p>\n

                            Parallel processing: New sections are prepared while previous lifts are in progress.<\/p>\n

                            \u2705\u00a0Hydraulic System Precision<\/b><\/strong><\/p>\n

                            Synchronized multi-point lifting prevents structural deformation.<\/p>\n

                            Real-time load monitoring ensures stability during elevation.<\/p>\n

                            Technical Implementation Workflow<\/b><\/strong><\/h3>\n\n\n\n\n\n\n\n
                            Phase<\/b><\/strong><\/td>\nActivity<\/b><\/strong><\/td>\nSafety Feature<\/b><\/strong><\/td>\n<\/tr>\n
                            1. Pre-Lift<\/b><\/strong><\/td>\nSegment fabrication & NDT inspection<\/td>\nMagnetic particle testing (MT) of welds<\/td>\n<\/tr>\n
                            2. Lift Execution<\/b><\/strong><\/td>\nHydraulic system engages lifting lugs<\/td>\nRedundant pressure relief valves<\/td>\n<\/tr>\n
                            3. Section Integration<\/b><\/strong><\/td>\nWelding new segment to elevated structure<\/td>\nTemporary bracing & alignment lasers<\/td>\n<\/tr>\n
                            4. Height Iteration<\/b><\/strong><\/td>\nRepeat until final elevation achieved<\/td>\nStrain gauge monitoring<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

                            Advantages of Hydraulic Lifting Systems<\/b><\/strong><\/h3>\n

                            1. Integrated Advanced Technology<\/b><\/strong><\/h4>\n

                            A state-of-the-art fusion of\u00a0hydraulic power, precision electronics, and automated control systems<\/b><\/strong>, delivering unmatched heavy-load handling capabilities in complex environments.<\/p>\n

                            2. Key Performance Benefits<\/b><\/strong><\/h4>\n

                            Compact & Lightweight Design<\/b><\/strong>
                            \nMinimal footprint with exceptional power-to-weight ratio.<\/p>\n

                            Massive Load Capacity<\/b><\/strong>
                            \nSupports vertical lifting\/placement of ultra-heavy components (2x safety factor<\/b><\/strong>\u00a0vs. rated load).<\/p>\n

                            Plug-and-Play Installation<\/b><\/strong>
                            \nModular components enable rapid field deployment.<\/p>\n

                            Intuitive Automated Operation<\/b><\/strong>
                            \nSingle-console control with fail-safe programming.<\/p>\n

                            3. Safety Engineering<\/b><\/strong><\/h4>\n

                            Dual-Catch Fail-Secure Mechanism<\/b><\/strong>
                            \nMaintains load position during:
                            \n\u2713 Power outages
                            \n\u2713 Hydraulic line fractures
                            \n\u2713 Emergency stops<\/p>\n

                            Guided Track Ascent<\/b><\/strong>
                            \nPrecisely constrained movement eliminates lateral drift.<\/p>\n

                            Synchronized Multi-Point Control<\/b><\/strong>
                            \nReal-time sensor feedback ensures \u00b12mm lifting uniformity.<\/p>\n

                            4. Tank Lifting Specifics<\/b><\/strong><\/h4>\n

                            Utilizes\u00a0pressure-regulated grip\/release cycles<\/b><\/strong>\u00a0at the crown joint:
                            \n\u2460 Hydraulic clamps engage structural lugs
                            \n\u2461 Progressive elevation via synchronized jacks
                            \n\u2462 Continuous load monitoring through PLC<\/p>\n

                            Sp\u00e9cifications techniques<\/b><\/strong><\/h3>\n\n\n\n\n\n\n\n
                            Parameter<\/b><\/strong><\/td>\nPerformance<\/b><\/strong><\/td>\n<\/tr>\n
                            Max. Tested Load<\/td>\n200% nominal capacity<\/td>\n<\/tr>\n
                            Pr\u00e9cision du positionnement<\/td>\n\u00b12mm (multi-jack systems)<\/td>\n<\/tr>\n
                            Emergency Hold Time<\/td>\n\u226572 hours (mechanical lock)<\/td>\n<\/tr>\n
                            Standard Power<\/td>\n380V\/50Hz or customizable<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

                            Hydraulic lifting principle layout<\/b><\/strong><\/p>\n

                            \"Hydraulic<\/p>\n

                            Teshnical parameters of jack models<\/b><\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
                            Model\/Description<\/td>\nABK-JS25<\/td>\nABK-JS35<\/td>\nABK-JS50<\/td>\nABK-JS100<\/td>\n<\/tr>\n
                            Working \u00a0 capacity(metric tons)<\/td>\n16<\/td>\n23<\/td>\n33<\/td>\n66<\/td>\n<\/tr>\n
                            Testing load(metric \u00a0 tons)<\/td>\n25<\/td>\n35<\/td>\n50<\/td>\n100<\/td>\n<\/tr>\n
                            Standard arc \u00a0 distance between jacks(m)<\/td>\n2 to 4<\/td>\n<\/tr>\n
                            Max plate height for \u00a0 which jacking equipment can be supplied(m)<\/td>\n2.6 or more<\/td>\n<\/tr>\n
                            Min plate height \u00a0 that can be used(m)<\/td>\n0.10<\/td>\n<\/tr>\n
                            Plate thickness \u00a0 range(mm)<\/td>\n5 and above<\/td>\n<\/tr>\n
                            Unitary \u00a0 climb(cm\/stroke)<\/td>\n10<\/td>\n<\/tr>\n
                            Time per \u00a0 stroke(second)<\/td>\n50 to 80<\/td>\n<\/tr>\n
                            Piston retracting \u00a0 system<\/td>\nSpring<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

                            Wuxi ABK Machinery Co.Ltd est un fabricant professionnel de rotateur de soudage r\u00e9glable en Chine. Nous pouvons \u00e9galement fournir \u00e0 nos clients du monde entier de nombreux autres produits, y compris le rotateur de soudage sp\u00e9cial, la ligne de production de tour \u00e9olienne, la ligne de soudage de poutre en H, l'\u00e9quipement de soudage de tuyaux, la machine de coupe CNC, la rectifieuse, la machine de formage de rouleaux, la machine de pliage de plaques, etc. Nous avons obtenu les certifications ISO et CE et nous proposons \u00e9galement des services OEM. Nos produits ont \u00e9t\u00e9 bien accueillis par les clients de nombreux pays, tels que l'Espagne, l'Inde, l'Allemagne, l'Afrique du Sud, le Br\u00e9sil, le Chili, l'Argentine, la Russie, l'Italie, la France, le Vietnam, etc. Si vous \u00eates int\u00e9ress\u00e9s par notre rotateur de soudure r\u00e9glable, n'h\u00e9sitez pas \u00e0 nous contacter.<\/p>\n

                             <\/p>","protected":false},"excerpt":{"rendered":"

                            En tant qu'innovateur dans le domaine des \u00e9quipements d'ing\u00e9nierie lourde, le syst\u00e8me de levage par rotation d\u00e9velopp\u00e9 par WUXI ABK MACHINERY est devenu la r\u00e9f\u00e9rence de l'industrie pour l'installation de grands r\u00e9servoirs de stockage et le levage de structures d'acier lourdes. Notre syst\u00e8me combine une technologie hydraulique avanc\u00e9e et un contr\u00f4le intelligent pour fournir des solutions s\u00fbres et fiables aux industries de l'\u00e9nergie, de l'\u00e9lectricit\u00e9 et de la chimie.<\/p>","protected":false},"featured_media":1365,"comment_status":"open","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_brand":[],"product_cat":[21,66,64],"product_tag":[],"class_list":{"0":"post-1364","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-welding-automation","7":"product_cat-hydrauilc-jacking-system","8":"product_cat-tank-welding-equipment","10":"first","11":"instock","12":"shipping-taxable","13":"product-type-simple"},"acf":[],"_links":{"self":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product\/1364","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/comments?post=1364"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/media\/1365"}],"wp:attachment":[{"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/media?parent=1364"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_brand?post=1364"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_cat?post=1364"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/www.weldmc.com\/fr\/wp-json\/wp\/v2\/product_tag?post=1364"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}