Machine d'étalonnage des barres à ailettes

Machine d'étalonnage des barres à ailettes

WUXI ABK’s Fin-Bar Calibration Machine delivers exceptional bending performance through innovative servo and hydraulic drive technologies. This precision-engineered system combines intelligent process control with robust construction to handle demanding industrial applications, from structural steel fabrication to specialized component manufacturing. With its user-friendly interface and customizable tooling options, the machine ensures reliable, high-quality results while optimizing production efficiency across various material types and thicknesses.

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Core Technological Innovations & Drive Systems

Les Machine d'étalonnage des barres à ailettes features a multi-drive system configuration, y compris electric servo drive (standard version) et hydraulic drive (heavy-duty version), catering to diverse industrial needs.

  • Electric Servo Drive (Standard Version):

    • Equipped with Siemens 1FT7 servo motors for high-precision bending (±0.1° positioning accuracy).

    • 40% higher energy efficiency compared to traditional hydraulic systems.

    • Ideal for applications requiring fast response and repeatability.

  • Hydraulic Drive (Heavy-Duty Version):

    • Powered by Rexroth hydraulic system (21MPa working pressure).

    • Delivers maximum bending torque of 300kN·m, suitable for high-strength steel and special alloys.

    • Ensures stability and durability in heavy-load operations.

Intelligent Control & Real-Time Monitoring

The machine integrates a 4-inch HMI touchscreen with an extensive material database (100+ preset bending parameters) for quick setup. Real-time monitoring includes:

  • Bending angle (actual/set value)

  • Forming speed

  • System pressure

Advanced algorithms optimize performance, achieving ±0.5° accuracy (electric) et ±0.3° (hydraulic).

Technical Specifications & Customization

Parameter Electric Standard Hydraulic Heavy-Duty
Max. Pipe Diameter 60mm 89mm
Panel Width 300-2000mm 500-3000mm
Bending Angle 0-180° (adjustable) 0-190° (over-bend comp.)
Speed 3-15°/s 1-10°/s
Motor Power 15kW 22kW

Modular Tooling System:

  • Standard dies (R50/R100/R150)

  • Special alloy dies (titanium/nickel-based)

  • Quick die-change system (<5 minutes)

Optional Upgrades:

  • Laser rangefinder for real-time wall thickness monitoring.

  • Auto-feeding mechanism (12m/min max.) for high productivity.

  • End pre-bending unit to eliminate straight edges.

Industry Applications & Advantages

  1. Boiler Manufacturing:

    • Bends membrane walls seamlessly, eliminating weld joints.

  2. Chemical Equipment:

    • Ensures precise heat exchanger tube spacing for optimal thermal transfer.

  3. Shipbuilding:

    • Processes stern tube brackets with minimal thermal distortion.

  4. Architectural Steel:

    • Forms curtain wall frames with ±0.3mm surface accuracy.

Quality Assurance & Certifications

  • FEA-optimized structure for long-term reliability.

  • Spindle bearing lifespan exceeds 1 million cycles.

  • 36-month warranty on mechanical components.

  • Optional CE, PED, ASME certifications for global compliance.

Les Machine d'étalonnage des barres à ailettes combines high-precision bending, smart control, and multi-drive flexibility to deliver efficient, energy-saving tube and profile forming solutions.

 

Wuxi ABK Machinery Co.Ltd est un fabricant professionnel de rotateur de soudage en Chine. Nos rotateurs de soudage comprennent principalement le rotateur de soudage standard, le rotateur de soudage réglable et le rotateur de soudage spécial. Nous pouvons également fournir à nos clients du monde entier de nombreux autres produits, y compris la table tournante de soudage, la machine de soudage de pieux, la ligne de production de tours éoliennes, la ligne de soudage de poutre en H, l'équipement de soudage de tuyaux, la machine de coupe CNC, la rectifieuse, la machine de formage de rouleaux, la machine de pliage de plaques, etc. Nous avons obtenu les certifications ISO et CE et nous proposons également des services OEM.

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